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A: General [Table of Contents] C: Hazardous Area Classification

DNV-OS-A101 Safety Principles and Arrangements

[-] Sec.7: Special Provisions for Production and Storage Units
[-] B: Arrangement

Sec.7
B. Arrangement

Sec.7
B 100   General

Sec.7 B
101
   The unit shall be oriented to provide efficient natural ventilation of hazardous areas, and safeguard areas important to safety.

Sec.7 B
102
   The production plant shall be located and protected such that an incident within the process area will not escalate to the product storage tanks, e.g. located outside the storage tank area, or on a deck elevated above the cargo tank deck.

Sec.7 B
103
   Pressurised processing plant shall normally not be located within the main hull.

Sec.7 B
104
   Requirements given in IMO instruments applicable for oil tankers, gas carriers etc. may be applied to special designs or issues that are not addressed in these standards.

Sec.7 B
105
   Design and location of structures, equipment and controls shall take account of the motion of the unit and the possibility of green sea.

Sec.7 B
106
   To ensure satisfactory operation in all weather conditions, ventilation inlets and outlets for rooms with essential equipment shall be located in such positions that closing appliances will not be necessary. Such rooms are machinery spaces, emergency generator room, switchboard rooms and control stations.

Sec.7 B
107
   If hydrocarbon containment, and connections to such are located in the lower hull of a unit or installation, the design shall be examined by a safety assessment.

Sec.7
B 200   Process and storage tank decks

Sec.7 B
201
   The space between process deck and storage tank deck shall be designed to allow easy access for operation, inspection and maintenance, and shall be sufficiently open to allow efficient natural ventilation and possibility of fire fighting. This normally implies an elevation of 3 m or more above storage tank deck.

Sec.7 B
202
   The process deck shall be provided with suitable process drainage and bunding for operational and accidental spillage collection. Drainage shall prevent large oil spills and firewater from impairing escape routes or spreading to storage tank deck.

Sec.7 B
203
   The storage tank deck should not be used as a laydown area. In cases where this limitation is not practicable, the tank deck shall be provided with adequate impact protection against dropped objects. Precautions shall also be taken to avoid spark generation in gas hazardous area.

Sec.7
B 300   Risers and piping

Sec.7 B
301
   Where practicable, high-pressure hydrocarbon piping shall be routed such that jet or spray fires will not impinge directly onto the storage tank deck. Where necessary, the storage tank deck shall be adequately protected against such fires.

Sec.7 B
302
   Risers shall be located to avoid impairment from mechanical damage, fire and explosion. This can be achieved by locating risers within main structures or by provision of protection structures, riser guide pipes etc.

Sec.7 B
303
   Pig launchers and receivers shall be located in open, well-ventilated areas with the opening directed outboard, away from pressurised or other critical equipment, where practicable.

Sec.7 B
304
   Offloading systems shall be located at a safe distance from accommodation spaces, air inlets, and equipment important for safety. Special consideration shall be given to protection of systems important for safety in the event of collision with shuttle tanker.

Sec.7
B 400   Entrances and openings

Sec.7 B
401
   Entrances and openings to accommodation spaces, machinery spaces, service spaces and control stations shall be fitted with air locks, where they are on the bulkhead facing the hazardous area, an adjacent bulkhead within 3 m of a facing bulkhead, or within hazardous area.

Sec.7 B
402
   The following apply to boundaries facing the tank area:
  1. Gas tight, bolted plates for removal of machinery may be fitted in such boundaries. Signboards giving instruction that such plates shall be kept closed unless the unit is gas-free shall be posted nearby.
  2. Windows in the navigation bridge may be accepted on the conditions that the windows are of non-opening type and provided with inner steel covers, or alternatively rated to the same fire and explosion rating as the boundary.

Sec.7
B 500   Crude oil storage area and cofferdams

Sec.7 B
501
   Crude oil storage tanks shall not have a common boundary with machinery spaces.

Sec.7 B
502
   Cofferdams shall be provided between crude oil tanks, slop tanks and adjacent non-hazardous areas (e.g. machinery spaces and accommodation spaces). Cargo and ballast pump rooms and ballast tanks can be accepted as cofferdams. Access to the pump room entrances shall be from open deck.

Sec.7 B
503
   Cofferdams shall be of sufficient size for easy access and shall cover the entire adjacent tank bulkhead. Minimum distance between bulkheads shall be 600 mm.

Sec.7 B
504
   Crude oil tanks, slop tanks and enclosed spaces adjacent to these tanks shall be arranged with suitable access for inspection of structural elements.

Sec.7 B
505
   Where a non-hazardous space and a crude oil tank meet in a "corner to corner" configuration, a diagonal plate or an angle across the corner may be accepted as cofferdam. Such cofferdams shall be:
ventilated if accessible
filled with a suitable compound if not accessible.


Sec.7 B
506
   Fuel oil bunker tanks shall not normally be located within the cargo tank area. Such tanks may, however, be located at forward and aft end of tank area instead of cofferdams. Fuel oil bunker in double bottom tanks situated under crude oil tanks is not permitted.

Sec.7 B
507
   Hatches, openings for ventilation, ullage plugs or other deck openings for crude oil tanks shall not be arranged in enclosed compartments.

Sec.7 B
508
   The closing of deck openings for scaffolding wire connections may be done by use of screwed plugs of metal or a suitable synthetic material.

Sec.7 B
509
   Anodes, tank washing machines and other permanently attached equipment units in tanks and cofferdams shall be securely fastened to the structure. The units and their supports shall be able to withstand sloshing in the tanks, vibration and other operational loads

Sec.7 B
510
   Selection of materials for moving parts or attachments in tanks and cofferdams shall include due consideration to avoiding spark-production in case of impact.

Sec.7
B 600   Slop tanks

Sec.7 B
601
   At least two slop tanks shall be provided for collection of oil contaminated water, primarily from water washing of oil storage tanks.

Sec.7 B
602
   Slop tanks shall be designed particularly with respect to separation of water, oil and solids. Inlets, outlets, baffles or weirs shall be arranged to avoid excessive turbulence and entrainment of oil or emulsion with the water.

Sec.7 B
603
   The slop tanks may be used as drain tanks for open and closed hazardous drains from the processing area. The liquids shall be collected in an intermediate tank and pumped in closed piping to the slop tanks. Where an intermediate tank is not practicable, vent systems shall be designed to accommodate the maximum gas release rate.

Sec.7 B
604
   Back flow of inert gas from slop tanks to open hazardous drain boxes shall be prevented by effective and reliable means (e.g. double barriers including a water seal and level alarm).

Sec.7 B
605
   Slop tanks or intermediate collection tanks shall be designed to collect the maximum volume of liquid in any process segment that may be encountered by open or closed drain system.

Sec.7
B 700   Crude oil pump rooms and pipe tunnels

Sec.7 B
701
   Submerged (deep well) crude pumps shall be used where practicable, in order to limit risk of hydrocarbon leaks in confined spaces. The requirements in 702 to 705 apply where use of deep well pumps is not practicable.

Sec.7 B
702
   The lower portion of the pump room may be recessed into machinery and boiler spaces to accommodate the pumps. Deck head of the recess is, in general, not to exceed one-third of the moulded depth above the keel. In ship shaped units of less than 25 000 tons deadweight, where it can be demonstrated that this height does not allow satisfactory access and piping arrangements, a recess up to one half of the moulded depth above the keel may be acceptable.

Sec.7 B
703
   Pipe tunnels are to have ample space for inspection of the pipes.

Sec.7 B
704
   The pipes in pipe tunnels shall be situated as high as possible above the unit bottom. There shall be no connection between a pipe tunnel and the engine room (e.g. through pipes or manholes).

Sec.7 B
705
   Access to pipe tunnels is normally to be arranged from the pump room, a similar hazardous space or from open deck. Access opening from the cargo pump room shall be provided with watertight closures.

Sec.7
B 800   Mooring systems

Sec.7 B
801
   Mooring systems, including winches, tensioners, chain stoppers etc. should be located in open, non-hazardous areas. Where this is not practicable, special precautions shall be taken to ensure that such items do not become a source of ignition.

Sec.7 B
802
   Chain lockers and chain pipes should be arranged in a non-hazardous area. Where such location is not practicable, permanent facilities for gas freeing (e.g. flushing or purging) the chain lockers and chain pipes shall be provided.

Sec.7 B
803
   The mooring system shall be arranged to minimise the potential for damage to risers in case of failure during normal operations or maintenance.
A: General [Table of Contents] C: Hazardous Area Classification