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Sec.5: Ch.1 Strength [Table of Contents] Sec.7: Topside Interface to hull structure

DNV-OS-C102 Structural Design of Offshore Ships

[-] Sec.6: Strength of Topside Structures

SECTION 6
Strength of Topside Structures

Sec.6
A. Introduction

Sec.6
A 100   General

Sec.6 A
101
   The requirement in this section is applicable for:
local strength of plate and stiffener
simple girders
calculation of complex girder systems.


Sec.6 A
102
   This section gives provisions for checking of ultimate strength for typical topside structures such as:
drill-floor and substructure
modules
gantry structure
flare tower
riser balcony
deck houses which carry loads from risers, mud, brine etc.


Sec.6 A
103
   The topside structures shall be designed to withstand the relevant loading conditions according to the transit, operating and survival conditions.


Sec.6 A
104
   For the different conditions the topside loads are normally different, and direct calculations of the accelerations and hull girder loads may be carried out.

Sec.6 A
105
   Topside structures of truss work type of structure as the primary load-bearing elements and where the plates are not included in assessment of the global strength, the plates with stiffeners should normally comply only with the local requirements.

Sec.6 A
106
   When the plates with stiffeners are part of the primary load-bearing structure, both local and global requirements shall be complied with.

Sec.6 A
107
   The deformations due to hull girder bending and stiffness variations of the supporting structure shall be accounted for in the structural analyses.

Sec.6 A
108
   Deck houses, accommodation or superstructure, which is not part of the load-bearing structure for typical offshore element loads, shall comply with the requirements given in unit specific provisions Sec.11 and Sec.12

Sec.6 A
109
   The local requirements to end connections of stiffeners and design of brackets are given in DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 C.

Sec.6 A
110
   For slender structures, e.g. flare tower, the response due to vortex shedding shall be considered. Ref. DNV-RP-C205.

Sec.6 A
111
   Overview of the design principles are given in Table A1.

Sec.6 A
Table A1 Design principles for topside and topside supporting structures 
 Design conditions 
Items Transit Operation 
 Ship Rules Direct calculation Ship Rules Direct calculation 
Local requirements to topside structure (plates / stiffeners / girders / beams) Part B, C and D 
Still water bending moments and shear forces Sec.4, limit curves Sec.4, limit curves 
Design accelerations  Ship Rules Pt.3 Ch.1 Sec.4 Sec.5, wave load analysis (North Atlantic) Ship Rules Pt.3 Ch.1 Sec.4 Sec.5, wave load analysis with specified seastate  
Wave bending moments Ship Rules Pt.3 Ch.1 Sec.5 Ship Rules Pt.3 Ch.1 Sec.5 
Wind loads Sec.4 Sec.4 
Hull deformation Part I and Sec.7  Part I and Sec.7  
Green sea Sec.4, Sec.11 and Sec.12  

Sec.6
A 200   Definition of load point

Sec.6 A
201
   Symbols:

p = design pressure in kN/m



Sec.6 A
202
   The load point for which the design pressure shall be calculated is defined for various strength members as follows:
  1. For plates:
    midpoint of horizontally stiffened plate field. Half of the stiffener spacing above the lower support of vertically stiffened plate field, or at lower edge of plate when the thickness is changed within the plate field.
  2. For stiffeners:
    midpoint of span.
    When the pressure is not varied linearly over the span the design pressure shall be taken as the greater of:
    raster and raster

    pm, pa and pb are calculated pressure at the midpoint and at each end respectively.
  3. For girders:
    midpoint of load area.

Sec.6
B. Local Static Loads

Sec.6
B 100   Local loads on topside structures

Sec.6 B
101
   The local static loads for decks and bulkheads in topside facilities, which are not part of a tank, are given in Table B1. For areas not specifically mentioned in Table B1, relevant values in the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.9 may be applied.

Sec.6 B
Table B1 Local static loads 
Decks Plates and stiffeners Girders
(kN/m
2) 
Global design 
Evenly
distributed load (kN/m
2) 
Point load (kN) 
Storage areas in modules 1) 1.5 q f ´
Lay down areas 1) 1.5 q f ´f ´
Lifeboat platforms 9.0 9.0 9.0 ´
Area between equipment  5.0 5.0 5.0 ´
Walkways, staircases and platforms, crew spaces  4.0 4.0 4.0 ´
Walkways and staircases for inspection only  3.0 3.0 3.0 ´
Minimum values for areas not given above 2) 2.5 2.5 2.5 
  1. The distributed loads, q, to be evaluated for each case. Lay down areas should not be designed less than 15 kN/m2. 2) The minimum values shall be determined considering the weights of the equipment and bulks, which may be located on the area. The minimum values shall not be less than 2.5 kN/m2

Notes:
wheel loads to be added to distributed loads where relevant. (Wheel loads can normally be considered acting on an area of 300 ´ 300 mm.)
point load may be applied on an area 100 ´ 100 mm, and at the most severe position, but not added to wheel loads or distributed loads
the factor f may be taken as

raster


Where, A is the loaded area in m2.
Global design presents variable functional loads to be included in the load model for the global analysis. In the capacity checks, stresses from the global analysis shall be combined with the effect of local loads, i.e. tank pressures, weight of equipments, etc.
 

Sec.6
C. Local Requirements to Plates and Stiffeners

Sec.6
C 100   Plates

Sec.6 C
101
   The plate thickness shall not to be less than:

raster

f1 see DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.2 
tk == corrosion addition according to the Ship Rules, Pt.3 Ch.1 Sec.2 Table D1
0 for elements which are not part of a tank 



Sec.6 C
102
   The thickness of plating subjected to lateral pressure shall not be less than:

raster

ka correction factor for aspect ratio of plate field, (1.1 - 0.25 s/l)2
maximum 1.0 for s/l = 0.4
minimum 0.72 for s/l = 1.0 
stiffener spacing in m 
stiffener span in m 
local design load in B 
hP permissible utilisation factors as given in I 
fy specified minimum yield stress of the material in N/mm2 

Sec.6
C 200   Stiffeners

Sec.6 C
201
   The section modulus for longitudinals, beams, frames and other stiffeners subjected to lateral load shall not be less than:

raster

stiffener span in m 
stiffener spacing in m 
local design load in B 
km bending moment factor, see DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 Table B1 
hP permissible usage factors as given in I 
fy specified minimum yield stress of the material in N/mm2 



Sec.6 C
202
   The requirement in 201 applies to an axis parallel to the plating. For stiffeners at an oblique angle with the plating, the required section modulus shall be multiplied by:

raster

j angle in degrees 1) between the stiffener web plane and the plane perpendicular to the plating 
  1. j is to be taken as 90 degrees if the angle is greater or equal to 75 degrees.
 



Sec.6 C
203
   Stiffeners with sniped ends may be accepted where dynamic stresses are small and vibrations are considered to be of minor importance, provided that the plate thickness t supported by the stiffener is not less than:

raster

In such cases the required section modulus in 201 shall be based on the following parameter values:

km = 8

Sec.6
C 300   Green sea loads

Sec.6 C
301
   Topside members exposed to green sea loads shall be checked according to the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.9 with the design loads given in Sec.11 and Sec.12.

Sec.6
D. Local Requirements to Simple Girders

Sec.6
D 100   General

Sec.6 D
101
   The requirements in this sub-section give minimum scantlings to simple girders with respect to yield. When boundary conditions for individual girders are not predictable due to dependence of adjacent structures, direct calculations shall be carried out.

Sec.6 D
102
   The local requirements to end connections of girders and design of brackets are given in DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 C.

Sec.6 D
103
   The requirements for section modulus and web area given in D500 apply to simple girders supporting stiffeners, or other girders, exposed to linearly distributed lateral load. It is assumed that the girder satisfies the basic assumptions of simple beam theory, and that the supported members are approximately evenly spaced and similarly supported at both ends. Other loads should be specially considered based on the same beam-theory.

Sec.6 D
104
   The section modulus and web area of the girder shall be taken in accordance with particulars as given in D500. Structural modelling in connection with direct stress analysis shall be based on the same particulars when applicable.

Sec.6 D
105
   Dimensions and further references with respect to buckling capacity are given in sub-section G.

Sec.6
D 200   Minimum thickness

Sec.6 D
201
   The thickness of web and flange of girders shall not be less than:
for longitudinal girders located lower than 4.0 m above the upper continuous deck of the hull or up to the first deck in modules or topside deck houses: t = 5 + 0.01 L (mm), maximum 8 mm
for longitudinal girders at higher locations or transverse girders: t = 4 + 0.01 L (mm), maximum 7 mm, minimum 5 mm.

Sec.6
D 300   Effective flange of girders

Sec.6 D
301
   The effective flange of girders is determined according to DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 C400.

Sec.6
D 400   Effective web of girders

Sec.6 D
401
   The effective web of girders is determined according to DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 C500.

Sec.6
D 500   Strength requirement of simple girders

Sec.6 D
501
   Simple girders subjected to lateral loads and which are not taking part in the overall strength of the unit, shall comply with the following:

Sec.6 D
502
   Minimum section modulus Section modulus Zg:

raster



Sec.6 D
503
   Minimum web area after deduction of cut-outs:

raster

The web area at the middle of the span is not to be less than 0.5 AW
Sg girder span in m. see DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3.  
== breadth of load area in m (plate flange), b may be determined as:
0.5 (l1 + l2) where l1 and l2 are the spans of the supported stiffeners on both sides of the girder, respectively, or distance between girders 
local design load in sub-section B 
km bending moment factor, see DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 Table B1 
kt shear force factor, see DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.3 Table B1 
hP permissible usage factors as given in sub-section I 
tp permissible shear stress in N/mm2
0.39 fy for load combination a) in Sec.3 Table C1
0.46 fy for load combination b) in Sec.3 Table C1 
Ns number of supported stiffeners on girder span 
Pp average "point load" from stiffener 
fy specified minimum yield stress of the material in N/mm2 

Sec.6
E. Global Static Loads

Sec.6
E 100   Global static loads in topside structure

Sec.6 E
101
   The static loads to be applied for the global analysis of the topside facilities or in the still water loading conditions of the unit are in principle determined by considering the permanent loads and realistic values for simultaneously acting variable loads.

Sec.6 E
102
   The total static load of a module, excluding tank loads, is determined according to:

raster

Where
qS static global weight of module (kN) 
Fs total steel weight of decks (kN) 
Fe weight of equipment (kN) 
total number of heavy equipment (>50kN) 
== global load reduction factor for the deck considered to account for simultaneous acting module loads
0.6 
Pv evenly distributed design load (kN/m2) for the deck considered, ref Table B1. 
total number of decks 
loaded area of deck considered (area covered by equipment may be excluded) 



Sec.6 E
103
   The tank loads within the module shall be included, if relevant.

Sec.6 E
104
   The load used shall include all equipment over 50 kN plus the sum of all realistic deck loads accounting for the joint probability of occurrence.

Sec.6
F. Global Dynamic Loads

Sec.6
F 100   Global dynamic loads in topside structure

Sec.6 F
101
   The global dynamic loads to be combined with the global static loads are determined by multiplying the masses with the design accelerations defined in F200.

Sec.6 F
102
   Wind force shall be included for topside structures with large wind area as e.g. modules, flare tower, derrick structure, etc.

Sec.6
F 200   Design accelerations

Sec.6 F
201
   The design accelerations used for design of the topside structures are:
av vertical acceleration 
at transverse acceleration 
al longitudinal accelerations 

The sign convention is according to the coordinate system below:

raster

Sec.6
F 300   Transit conditions

Sec.6 F
301
   Design accelerations given in Table F1 may be based on the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.4, or alternatively by direct calculations using the basis given in Sec.3 Table B1 for the transit condition.

Sec.6 F
302
   Load cases shall be generated for each of the maximum basic responses for the head sea, beam sea and oblique sea as given in Table F1. For symmetrical structures about a longitudinal and transverse plane through the centre of gravity of the topside structure, load combination 4 and 7 may be omitted.

Sec.6 F
Table F1 Combination of dynamic responses in transit 
Heading Load
case
 
Maximum response Combination with fraction of responses 
av at al Fw 
Head Sea Hull deflection 0.5 0.0 -r 1.0 
Hull deflection -0.5 0.0 +r 1.0 
Beam Sea at 1.0 1.0 -c 1.0 
at 1.0 -1.0 -c 1.0 
Oblique Sea al -j 0.4 1.0 1.0 
at +m 1.0 0.9 1.0 
at +m -1.0 0.9 1.0 
  1. Design accelerations, al, at, av are based on a 20 year return period in the North Atlantic
  2. For wind force, Fw, see Sec.4.
 

Where:
   Values for L > 200 m Values for L < 100 m 
-0.003 L + 0.7 0.1 0.4 
-0.002 L + 0.4 0.2 
-0.004 L + 1.1 0.3 0.7 
-0.004 L + 1.4 0.6 1.0 
L = Length of unit (m), shall not be taken higher than 200 nor less than 100 

Sec.6
F 400   Operating and Survival condition

Sec.6 F
401
   The design accelerations given in Table F2 should be determined based on the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.4, or alternatively by direct calculations using the basis given in Sec.3 Table B1 for the relevant operation condition.

Sec.6 F
Table F2 Combination of dynamic responses in operating and survival conditions 
 Load case Maximum response Combination with fraction of responses 1) 
av at al Fw 2) 
Operation al -b -c 1.0 1.0 
at 0.8 1.0 -e 1.0 
av 1.0 +f -g 1.0 
1) Accelerations need to be calculated for each relevant design condition.
2) Other factor may be accepted, if documented 

Where:
   Values for L > 200 m Values for L < 100 m 
0.003 L + 0.2 0.8 0.5 
-0.002 L + 0.8 0.4 0.6 
0.004 L + 0.2 1.0 0.6 
-0.005 L + 1.3 0.3 0.8 
0.004 L + 0.2 1.0 0.6 
L = Length of unit (m), shall not be taken larger than 200 m nor less than 100 m 

Sec.6
G. Hull Deformation

Sec.6
G 100   General

Sec.6 G
101
   Large topside structures that have significant impact on the total stiffness of the hull girder interface, e.g. derrick structure and main support stools for topside process structure, shall be included in longitudinal hull girder FE model.

Sec.6 G
102
   Minor topside modules may be analysed separately from the hull provided they have less importance for the total hull girder behaviour. Alternatively the longitudinal deformation in deck may be estimated by the simplified formula below:
d longitudinal deformation between sections 1 and 2 
design vertical bending moment at sections 1 and 2 1) 
section modulus at the deck at the interface with topside structure 
Young's modulus of elasticity 
l1 distance between sections 1 and 2 

raster

raster

1) =The design bending moment (M) consists of static and dynamic part and shall be considered for the load combination a), b) and d) as specified in Sec.3 Table C1.

Sec.6
H. Complex Girder Systems

Sec.6
H 100   General

Sec.6 H
101
   For girders that are parts of a complex 2- or 3-dimensional structural system, a complete structural analysis shall be carried out to demonstrate that the stresses are acceptable with respect to material yield and buckling.

Sec.6 H
102
   The method used in the analysis shall be capable of describing the physical behaviour of the structure when exposed to the local and global loads.

Sec.6 H
103
   For girder systems consisting of slender girders, the assessment for all load combination in Sec.3 Table C1 may be based on elastic beam theory. Due attention should be given to:

¾ shear area variation, e.g. due to cut-outs

¾ moment of inertia variation

¾ effective flange

¾ local buckling of girder flanges.

Sec.6
H 200   Design loads

Sec.6 H
201
   Both local and global loads as defined in sub-section B, E and F shall be considered. The relevant load combinations given in Sec.3 Table C1 shall be addressed.

Sec.6 H
202
   Green sea loads need not to be considered for the global check of a girder system.

Sec.6
H 300   Impact from surrounding structure

Sec.6 H
301
   The impact of structures connected to the part covered by the capacity model shall be included in the assessment of the girders.

Sec.6
I. Acceptance Criteria

Sec.6
I 100   Material yield check

Sec.6 I
101
   The maximum permissible usage factor, hp, is calculated by:

hP = bh0

h0 basic usage factor in Sec.3 Table C1 
b coefficient depending on type of structure 

Sec.6 I
Table I1 Usage factor coefficients  
Items Load combination 
a) b) c) d) 
Basic usage factor, h0 0.6 0.8 1.0 1.0 
Coefficient depending on type of structure, b 
Local requirements to plates and stiffeners 1.14 1.0 NA NA 
Local requirements to section modulus of girders and stringers 1.0 1.0 1.0 1.0 
Global strength of topside load-bearing elements in general 1.14 1.0 1.0 1.0 
Global strength of drill-floor and substructure, flare 1.0 1.0 1.0 1.0 
Buckling stability check in general 1.0 1.0 1.0 1.0 

Sec.6
I 200   Local liquid tanks

Sec.6 I
201
   The local strength requirements to plates, stiffeners and simple girders in tanks shall comply with the requirements in DNV Rules for Classification of Ships Pt.3 Ch.1. The allowable stress for longitudinal members need not be less than 160f1 MPa.

For material factor f1, see Rules for Classification of Ships Pt.3 Ch.1 Sec.2.

Sec.6
J. Buckling Stability

Sec.6
J 100   Bars, beams, columns and frames

Sec.6 J
101
   It shall be ensured that there is conformity between the initial imperfections in the buckling resistance formulas and the tolerances in the applied fabrication standard.

Sec.6
J 200   Flat plated structures and stiffened panels

Sec.6 J
201
   The buckling stability of plated structures may be checked according to DNV-RP-C201.

Sec.6
J 300   Tubulars

Sec.6 J
301
   Tubular members may be checked according to DNV Classification Note 30.1 or API RP 2A - WSD. For interaction between local shell buckling and column buckling, and effect of external pressure, DNV-RP-C202 may be considered.

Sec.6 J
302
   Cross sections of tubular member are divided into different types dependent of their ability to develop plastic hinges and resist local buckling. Effect of local buckling of slender cross sections shall be considered.

Sec.6 J
303
   Tubular members with external pressure, tubular joints and conical transitions may be checked according to API RP 2A-WSD.

Sec.6
J 400   Capacity checks according to other codes

Sec.6 J
401
   Stiffeners and girders may be checked according to provisions for beams in recognised standards such as AISC-ASD.

Sec.6
K. Fatigue strength

Sec.6
K 100   General

Sec.6 K
101
   Fatigue of topside structures shall be documented according to the principles and requirements given in Sec.8

Sec.6 K
102
   The worst dynamic stress amplitude using the combinations in Table F1 and Table F2 may be applied for a simplified fatigue calculation in transit and operation.
Sec.5: Ch.1 Strength [Table of Contents] Sec.7: Topside Interface to hull structure