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Sec.1: Topside stru [Table of Contents] Sec.3: Classification of

DNV-OS-C102 Structural Design of Offshore Ships

[-] Sec.2: cture and elements not covered by Rules for

SECTION 2
cture and elements not covered by Rules for

Sec.2
A. Introduction

Sec.2
A 100   General

Sec.2 A
101
   This section describes the selection of steel materials and inspection principles to be applied in design and construction of offshore ship-shaped units.

Sec.2
B. Selection of Material

Sec.2
B 100   General

Sec.2 B
101
   A material specification shall be established for all structural materials. The materials shall be suitable for their intended purpose and have adequate properties in all relevant design conditions.

Sec.2 B
102
   In structural cross-joints where high tensile stresses are acting perpendicular to the plane of the plate, the plate material shall be tested according to Rules for Classification of Ships Pt.2 Ch.2 Sec.1 to prove the ability to resist lamellar tearing (Z-quality). Continuous deck plate under crane pedestal shall have Z-quality steel with minimum extension of 500mm. If the pedestal is continuous through the deck plate within 0.6L amidship, the pedestal plate shall have Z-quality steel with minimum extension of 500 mm above and below the deck.

Sec.2 B
103
   For stiffeners, the grade of material may be determined based on the thickness of the web.

Sec.2 B
104
   Structural elements used only in temporary conditions, e.g. fabrication, are not considered in this standard.

Sec.2
B 200   Design and service temperatures

Sec.2 B
201
   The design temperature for a unit is the reference temperature in air for assessing areas where the unit can be transported, installed and operated. The design temperature is to be lower or equal to the lowest mean daily average temperature in air for the relevant areas. For seasonal restricted operations the lowest mean daily average temperature in air for the season may be applied for external structures above the lowest ballast waterline shall be set equal to the design temperature for the area(s) in which the unit is specified to operate.

Sec.2 B
202
   The service temperature is a reference temperature on various structural parts of the unit used as a criterion for the selection of steel grades.

Sec.2 B
203
   The service temperature for external structures above the lowest ballast waterline shall be set equal to the design temperature for the area(s) in which the unit is specified to operate. External structure is defined, with respect to design temperature, as the plating with stiffening to an inwards distance of 0.5 metre from the shell plating.

Sec.2 B
204
   The service temperature for external structures below the lowest ballast waterline needs normally not to be set lower than 0°C.

Sec.2 B
205
   The service temperature for internal structures in way of permanently heated rooms needs normally not to be set lower than 0°C. Crude oil tanks may be considered to be permanently heated.

Sec.2 B
206
   The service temperature for internal structures in oil storage tanks need normally not to be set lower than 0°C except for the upper strake in longitudinal bulkheads and top wing tanks.

Sec.2
B 300   Hull structure

Sec.2 B
301
   The material grade shall be selected according to the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.2 if the design temperature is equal or above -10°C based on lowest mean daily average temperature.

Sec.2 B
302
   Lower Design Temperatures than -10°C may be specified. The requirements for material class and grade shall then be based on the DNV Rules for Classification of Ships Pt.5 Ch.1 Sec.7.

In the Rules for Classification of Ships Pt.3 Ch.1 materials are categorized into Material Classes. The purpose of the structural categorization is to ensure adequate material and suitable inspection to avoid brittle fracture, and to ensure sufficient fracture resistance of a material (stress intensity factor) to avoid crack sizes which may develop into brittle fracture at certain stress situations.

Sec.2
B 400   Topside structure and elements not covered by Rules for Classification of Ships Pt.3 Ch.1

Sec.2 B
401
   Structural members are classified into Material Classes according to the following criteria:
significance of member in terms of consequence of failure
stress condition at the considered detail that together with possible weld defects or fatigue cracks may provoke brittle fracture.


Sec.2 B
402
   Materials for topside modules, topside supporting structures, foundations and main supporting structures of heavy equipment attached to deck and hull shall be selected according to the principles in B300.

Sec.2 B
403
   Materials for the specific structural members are not to be of lower grade than those corresponding to the material classes specified in Table B1.

Sec.2 B
Table B1 Material Classes 
Material class Structural member Equivalent structural category in the DNV-OS-C101 
Outfitting steel
Mezzanine decks, platforms
Pipe support structure
Laydown platforms
Doubler plates, closer plates and support infill steels in topside structures 1)
 
Secondary 
II 
Stair towers
Topside modules (plate, web frame, girder) 2)
Main structures in riser hold
Longitudinal and transverse bulkheads in way of moonpool and setback area
Offshore Crane boom rest and main supporting structures
 
III 
Main girders and columns in truss work type modules
Topside support stools and main supporting structures
Pipe/riser rack stanchions
Main structures in drill-floor and substructure
Main supporting structures for helideck 3)
Crane pedestal (shipboard and offshore)
Flare tower
Foundations and main supporting structures of heavy machinery and equipment: e.g. thruster, gantry and rail, chain stoppers, offloading riser fairleads, anchor line fairleads, winches, davits, hawser brackets for shuttle tanker, towing brackets etc.
 
Primary 
IV 
Deck and bottom corner plates in way of moonpool
Foundations and main supporting structures for derrick (substructure)
Foundations and main supporting structures for flare tower and offshore crane pedestal
Main supporting structures for turret
 
Special 
  1. To have the same minimum yield strength as the material to which they are attached
  2. Stiffener and other local members (brackets, collar plates, web stiffeners) are classified as Class I.
  3. For material selection of helideck and substructure, see DNV-OS-E401
Note:Main structures and main supporting structures are primary load bearing members such as plates, girders, web frames/bulkheads and pillars
 



Sec.2 B
404
   Alternatively materials for the specific structural members specified in Table B1 may be selected based on equivalent structural category in accordance with the principles given in DNV-OS-C101.

Sec.2
C. Inspection Principles

Sec.2
C 100   General

Sec.2 C
101
   The purpose of inspection is to detect defects that may grow into fatigue cracks during service life.

Sec.2 C
102
   When determining the locations of required non-destructive testing (NDT), consideration should be given to relevant fabrication parameters including:
location of block (section) joints
manual versus automatic welding
start and stop of weld.

Sec.2
C 200   Hull structure

Sec.2 C
201
   For the inspection principles for hull structure, see unit specific provisions Sec.11 and Sec.12.

Sec.2
C 300   Topside structure and elements not covered by hull structure requirements

Sec.2 C
301
   Fabrication and testing of topside structure shall comply with the requirements in DNV-OS-C401. The requirements are based on the consideration of fatigue damage and assessment of general fabrication quality.

Sec.2 C
302
   The inspection categories are related to the material class and structural categories as shown in Table C1.

Sec.2 C
Table C1 Inspection categories 
Inspection Category Material Class Equivalent structural category in the DNV OS- standards 
IV Special 
II III Primary 
III I, II Secondary 



Sec.2 C
303
   The weld connection between two components shall be assigned inspection category according to the highest of the joined components. For stiffened plates, the weld connection between the plate and stiffener, stringer, and girder web to the plate may be inspected according to inspection category III.

Sec.2 C
304
   If the fabrication quality is assessed by testing, or well known quality from previous experience, the extent of inspection required for elements within material class III may be reduced, but not less than for inspection category III.

Sec.2 C
305
   Fatigue critical details within material class II or III shall be inspected according to requirements in inspection category I.

Sec.2 C
306
   Welds in fatigue critical areas not accessible for inspection and repair during operation shall be inspected according to requirements in inspection category I.

Sec.2 C
307
   The extent of NDT for welds in block joints and erection joints transverse to main stress direction shall not be less than for inspection category II.

Sec.2 C
308
   Topside stools, or topside - hull connections, material class III, shall be inspected according to the requirements in inspection category I for the areas shown in Figure 1.

Sec.2 C
309
   Inspection categories for offshore crane pedestals connection to deck are given in Figure 2.

Sec.2 C
raster  Where:
Length 'a' to be 0.35l, minimum 120 mm
'a' does not need to be bigger than 500 mm 

Fig. 1   Inspection categories for topside stool with soft nose brackets
 
raster   raster  

Fig. 2   Inspection categories for offshore crane pedestal
 


Sec.1: Topside stru [Table of Contents] Sec.3: Classification of