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DNV-OS-C102 Structural Design of Offshore Ships
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SECTION 12
Additional Provisions for Floating Production,
Storage
and Offloading UnitsSec.12
A. Introduction
Sec.12
A 100 Scope and application
Sec.12 A
101 This additional provision contains specific requirements and
guidance applicable for floating production, storage and offloading
unit which are intended to operate on a specific location.Sec.12
A 200 Definition
Sec.12 A
201 The decision criteria for benign waters
or harsh environmental areas is defined based on the environmental
conditions in the area(s) of the intended operation as given in
Table A1.
Sec.12 A
Table
A1 Decision criteria for benign waters or harsh environmental areas | Benign waters | Harsh environmental
areas | Hs £ 8.5m | Hs ³ 8.5m | Hs = significant
wave height at site specific with a 100 year return period | | |
Sec.12 A
202 If the unit is defined for "benign waters operation",
the "main class requirements" to the midship section modulus
are by definition more stringent than the design principles based
on the direct calculations applied to "benign waters".
If hull structures comply with the minimum midship section modulus
and moment of inertia given in the DNV Rules for Classification
of Ships Pt.3 Ch.1 Sec.5, no direct calculations of wave bending moments
and shear forces are required in such cases.
Sec.12 A
203 When the hull is designed
according to the direct calculations, the wave loads shall be derived
from a direct calculation site specific scatter diagram(s) with
a 100 year return period.Guidance note:
The significant wave height in the extreme storm can be estimated
using 2-parameter Weibull parameters (as bs) for different scatter diagram
as present in DNV-RP-C205 Appendix C Table C-1 together with the
formula:
,
where "N" is the number of maxima for the sea
state in a time period "t". N = t/t and "t" is
the is the duration of each short-term variation (normally taken
as 3 hours). E.g. for a time period of 100 year the value N is then
N=100*365*24/3= 292000. ---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12
B. Design Principles
Sec.12
B 100 General
Sec.12 B
101 The design principles for transit, operating and extreme conditions
are given in Table B1.Sec.12 B
Table
B1 Design principles for floating production and storage units | Design
condition | Design basis
and environmental loads | Transit | Actual transit route | Actual route with a 10 years return period
and equal probability of headings (0-360) or on the Rules from a
recognised Marine Warranty | | Worldwide transit | DNV Rules for Classification of Ships
Pt.3 Ch.1 Alternatively see Sec.3
B500 | | Survival
condition | Harsh environmental areas | Direct calculations based on the specified
sea state or site specific scatter diagram(s) with a 100 year return
period, ref. Sec.3 B500 | | Benign
waters | Alt. 1: DNV Rules for Classification
of Ships Pt.3 Ch.1 | | Alt. 2: Direct calculations based on
the specified sea state or site specific scatter diagram(s) with
a 100 year return period, ref. Sec.3 B500 | | |
Guidance note:
Operation condition needs normally not to be considered for
FPSO's as the weight distribution of the topside structure in
the operation and in the survival condition is assumed to be similar.---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12 B
102 Extreme condition to be included when
relevant, ref Sec.3 B500.Sec.12
C. Design Loads
Sec.12
C 100 Mooring loads
Sec.12 C
101 A unit may be kept on
location by various methods. These methods may include several different
types of station-keeping systems such as internal and submerged
turret systems, external turret, buoy, fixed spread mooring and
dynamic positioning. Each mooring system configuration will impose
loads on the hull structure. These loads shall be considered in
the structural design of the unit, and combined with other relevant
load components.Sec.12
C 200 Green sea
Sec.12 C
201 In lack of more exact
information, for example model testing, the following design pressure
given in Table C1 shall be used for weather deck, topside supports
and deckhouses.Sec.12 C
| Table C1 Green sea
design loads for weather deck, topside supports and deckhouses |
| Area | Benign waters Hs < 8.5
m | Harsh Environment Hs > 8.5 m |
| Weather deck | Pt.3 Ch.1 Sec.8 B100 | Area forward of 0.15 L from
F.P., or forward of deckhouse front, whichever is the foremost position,
the design pressure, P1 = a
(Pdp- (4+ 0.2ks) h0,
given in Pt.3 Ch.1 Sec.8 B100 shall be increased with a factor as
following: |
8.5m £ Hs £ 12.5
m At unit's side: b= 1+ 0.5*Hs/12.5 At
the centre line: b= 1+ 0.75*Hs/12.5 | Hs ³ 12.5
m b =1.5 b =1.75 |
| Linear interpolation shall
be used for intermediate locations between the unit's side
and the centre line. |
| Unprotected front bulkheads | Pt.3 Ch.1 Sec.10 C100 | The pressure, p1 = 5.7 a (k Cw - h0) c, defined in the ship rules
P.3 Ch.1 Sec.10 C100 shall be increased with a factor as following: |
8.5m £ Hs £ 12.5
m 1+ 0.5*Hs/12.5 | Hs ³ 12.5
m 1.5 |
| Unprotected bulkheads elsewhere and topside supports | Pt.3 Ch.1 Sec.10 C100 | Pt.3 Ch.1 Sec.10 C100 |
- Linear interpolation shall be used for intermediate locations
between the unit's side and the centre line.
- Speed V = 8 knots is to be used as minimum
for moored or dynamically positioned units to ensure sufficient
minimum pressure.
|
Sec.12 C
202 The required local scantlings
shall be according to the DNV Rules for Classification of Ships
Pt.3 Ch.1 Sec.10 using the design pressure as given in 201.
Sec.12 C
203 Glass thickness of windows
in unprotected front bulkheads according to DNV Rules for Classification Pt.3
Ch.3 Sec.6 L, as well as the design of the fastening arrangement
to the bulkheads shall be considered using the design pressures
given in Table C1.
Sec.12 C
204 Topside members located
in the midship or aft area of the unit shall be based on p4 in Table C1 of the DNV Rules
for Classification of Ships Pt.3 Ch.1 Sec.10.Guidance note:
It is advised that provisions are made during model testing
for suitable measurements to determine design pressures for local
structural design. This implies that model tests should be performed
at design draught, for sea states with a spectrum peak period approximately
70 to 100% of the pitch resonance period of the unit. The
unit model should be equipped with load cells on the weather deck
at positions of critical structural members or critical topside
equipment.---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12
D. Hull Girder Longitudinal Strength
Sec.12
D 100 General
Sec.12 D
101 The hull girder longitudinal strength for survival condition
shall be in accordance with the design basis and environmental load
level given in Table B1.Sec.12
D 200 Design loading conditions
Sec.12 D
201 The design loading conditions for the hull girder longitudinal
strength are given in Table D1.Sec.12 D
| Table D1 Design loading
conditions for hull girder longitudinal strength |
Load
case | Draught | Global
load | Local
load | Bending
moment | External pressure | Internal pressure | Topside
load | Turret
load | LC1 | Full
load draught | Max.
sagging (limit value) | Static -
dynamic | Static +
dynamic | Vertical
load | Vertical
load | | LC2 | Ballast draught | Max.
hogging (limit value) | Static +
dynamic | Static + dynamic | Vertical
load | Vertical
load | - All dynamic loads are to be determined based on a 100 year
return period, ref. Sec.3 B500
- For internal dynamic pressure, the vertical acceleration
at the centre of hold/cargo tank induced by the heave and
pitch motion is to be applied. The height of air pipe should normally
not be taken less than 0.76m. The specific gravity of each cargo
tank and water ballast tank is to be 1.025 t/m3
- Turret load is to be added, if applicable.
| | |
Sec.12
E. Transverse Strength
Sec.12
E 100 General
Sec.12 E
101 Transverse girder system
shall be designed with a direct strength analysis according to the
principles specified in Sec.5.
Sec.12 E
102 Design loading conditions
which arise for maintenance and inspection purposes offshore shall
be taken into account.Sec.12
E 200 Design loading conditions
Sec.12 E
201 The design loading conditions for FE analysis are generally
given in DNV Classification Notes No.31.3. The selection of the
design loading conditions should be specified in the structural
design brief taking structural arrangements of unit into account. Guidance note:
DNV Classification Note No.31.3 is normally used for a cargo
hold FE analysis for 3 standard types of tanker. Harbour conditions
need normally not to be considered.---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12
F. Local Detail Stress Analysis
Sec.12
F 100 General
Sec.12 F
101 Typical hull and topside supporting structures to be analysed
are given in Table F1, but not limited to:Sec.12 F
| Table F1 Areas to
be checked |
Hull | | — | toe of girder bracket at
typical transverse web frame | | — | toe and heel of horizontal stringer in way of transverse
bulkhead | | — | local stiffener in way of transverse bulkhead subject
to relative deformation | | — | opening on main deck, bottom and inner bottom, e.g.
moonpool corner. | |
| Hull-topside interface structure | | — | topside stools and support
structures | | — | turret and supporting structures | | — | riser interfaces | | — | crane pedestal foundation and supporting structures | | — | gantry foundation and supporting structures | | — | flare tower foundation and supporting structures | | — | fairlead support. | |
Sec.12
F 200 Turret and moonpool structure
Sec.12 F
201 Moonpool opening should
be designed such that additional stress occurring due to global
stress concentration is minimised. See Figure 1 for details. The
structure around the moonpool is to be checked both for excessive
yielding and buckling.
Fig. 1 Global stress concentration in hull
Sec.12 F
202 Turret interface structure
should be calculated by FE calculations considering the relevant
loads. The combination of loads from mooring, internal tank filling
and hull girder loads should be taken as unfavourable for the design
of the turret/moonpool area and the adjoining hull structure.
Sec.12 F
203 The extent of the FE calculations should be appropriate to
evaluate the effect of loads on the hull girder, transverse girders
and local plate and stiffeners. For guidance of extent of FE model,
see Figures 2 and 3.
Guidance note:
For guidance of the extent of modelling, see Figure 2 and
3.---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12 F
204 Yield and buckling shall be checked with acceptance criteria
given in Sec.5.
Fig. 2 External turret
Fig. 3 Internal turret
Sec.12
G. Fatigue Strength
Sec.12
G 100 Design loading conditions
Sec.12 G
101 The operating conditions
in the loading manual shall be selected. Guidance note:
Normally 50% in full load and 50% in ballast
may be used for the operation, unless otherwise documented. Partial filling
may be considered depending on operational characteristics. ---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12 G
102 For wave loads, see Sec.3 Table B2.
Sec.12 G
103 The transit condition may be omitted, if the time in transit
is below 5% of the total design life. Sec.12
G 200 Mean stress effect
Sec.12 G
201 Mean stress effect can be used according to Table G1.Sec.12 G
| Table G1 Mean stress
effect for permanently installed units |
| Base material | Welded structure DNV-RP-C203 or DNV Classification
Notes No.30.7 | Not allowed | |
Guidance note:
Mean stress effect for welded structures is normally allowed
for sailing ships that are in dry dock each 5 year and can be easily
repaired. For permanently installed ships where traditionally a
rather high safety margin with respect to fatigue is required and
repair of these structures on the field can be rather costly, use
of mean stress effect for welded structures is thus normally not
allowed. ---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
Sec.12
G 300 Design fatigue factors
Sec.12 G
301 The required fatigue life a new permanently installed unit
(unit which is not intended to dry-dock) shall be minimum 20 years.
Higher design fatigue factors (DFFs) should be used in case the
structure is not accessible for inspection. The design fatigue factors
are given in Table G2. See Figure 4 for the application for a typical
shell structure.Sec.12 G
| Table G2 Design fatigue
factors (DFFs) |
| 1 | Internal structure, accessible and not
welded directly to the submerged part |
| 1 | External structure, accessible for regular
inspection and repair in dry and clean conditions. |
| 2 | Internal structure, accessible and welded
directly to the submerged part. |
| 2 | External structure not accessible for
inspection and repair in dry and clean conditions. |
| 3 | Non-accessible areas, areas not planned
to be accessible for inspection and repair during operation |
Fig. 4 Example of design fatigue factor
Sec.12 G
302 The units can normally be ballasted to different draughts,
and the term "splash" zone has thus no significance.
Sufficient margin in respect to the lowest inspection waterline
should however be considered depending on the expected wave heights
during the inspection periods.
Guidance note:
Normally 1-2 m is considered sufficient margin on the lowest
inspection waterline in world wide operation.---e-n-d---o-f---G-u-i-d-a-n-c-e---n-o-t-e---
The DFF applied will therefore be dependent on the accessibility
for inspection and repair and the position of the lowest inspection
waterline.
Sec.12
G 400 Areas to be checked
Sec.12 G
401 Fatigue sensitive details
in the hull and topside supporting structure shall be documented
to have sufficient fatigue strength. Particular attention should
be given to the following details as described in Table G3, but
not limited to:Sec.12 G
| Table G3 Areas to
be checked |
Hull | | — | main deck,
including deck penetrations, bottom structure and side shell | | — | longitudinal stiffener end connections to transverse
webframe and bulkhead | | — | shell plate connection to longitudinal stiffener and
transverse frames with special consideration in the splash zone. | | — | hopper knuckles and other relevant discontinuities | | — | openings and penetrations in longitudinal members | | — | toe and heel of horizontal stringer in way of transverse
bulkhead | | — | bilge keels. | |
| Hull-topside interface structure | | — | attachments,
foundations, supports etc. to main deck and hull | | — | topside stools and supporting structures | | — | caissons | | — | turret and supporting structures | | — | riser interfaces | | — | crane pedestal foundation and supporting structures | | — | flare tower foundation and supporting structures. | |
Sec.12
G 500 Class Notation
FMS
The analysis should be performed in accordance with the general
principles stated in DNV-RP-C206. Alternatively, specific methodology
given in DNV Classification Note No.30.7 may be used.
Sec.12
H. Special Consideration
Sec.12
H 100 Bilge keels
Sec.12 H
101 The requirements for
design of bilge keels apply to turret moored units and to spread
moored units.The bilge keel should normally be welded directly onto the
shell plate without doubling plates. Adequate transverse supporting
brackets, or an equivalent arrangement, are to be provided.
Sec.12 H
102 For bilge keels of a closed type design material yield, buckling
and fatigue strength shall be documented. The transfer functions
for stress responses from the wave dynamics and motion induced drag
forces shall be determined separately. The transfer functions shall
be combined in the cumulative damage calculations.
Sec.12
H 200 Support of mooring equipment, towing
brackets etc
Sec.12 H
201 Structure supporting
mooring equipment such as fairleads and winches, towing brackets
etc. shall be designed for the loads and acceptance criteria specified
in DNV-OS-E301.Sec.12
H 300 Loading Instrument
Sec.12 H
301 The loading instrument
used to monitor the still water bending moments and shear forces
as well as the stability of the unit shall be in compliance with
the requirements of the DNV Rules for Classification of Ships Pt.3
Ch.3 Sec.9.
Sec.12 H
302 The limitations for the
still water bending moments and shear forces shall be in accordance
with maximum permissible still water bending moments and shear forces
specified in the loading manual.Sec.12
I. Inspection Principles
Sec.12
I 100 General
Sec.12 I
101 The extent of non-destructive
testing during fabrication of the hull and topside structure shall
be in accordance with DNV-OS-C401.
Sec.12 I
102 The inspection category shall be taken in accordance with
Table I1. The relationship between the inspection category and material
class is shown.Sec.12 I
| Table I1 Inspection
categories |
| Inspection
category | Material
class/hull elements |
| I | IV |
| II | III |
| III | I & II |
Sec.12
J. Corrosion Control
Sec.12
J 100 General
Sec.12 J
101 The corrosion protection of the hull, topside and its structural
members shall comply with the requirements in DNV-OS-C201.