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Sec.11: Additional Provisions for Well Service and Drilling Units [Table of Contents] App.A: Conversion of Tanker  to Floating Offshore Installation

DNV-OS-C102 Structural Design of Offshore Ships

[-] Sec.12: Additional Provisions for Floating Production, Storage and Offloading Units

SECTION 12
Additional Provisions for Floating Production,
Storage and Offloading Units

Sec.12
A. Introduction

Sec.12
A 100   Scope and application

Sec.12 A
101
   This additional provision contains specific requirements and guidance applicable for floating production, storage and offloading unit which are intended to operate on a specific location.

Sec.12
A 200   Definition

Sec.12 A
201
   The decision criteria for benign waters or harsh environmental areas is defined based on the environmental conditions in the area(s) of the intended operation as given in Table A1.

Sec.12 A
Table A1 Decision criteria for benign waters or harsh environmental areas  
Benign waters Harsh environmental areas 
Hs £ 8.5m Hs ³ 8.5m 

Hs = significant wave height at site specific with a 100 year return period 



Sec.12 A
202
   If the unit is defined for "benign waters operation", the "main class requirements" to the midship section modulus are by definition more stringent than the design principles based on the direct calculations applied to "benign waters". If hull structures comply with the minimum midship section modulus and moment of inertia given in the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.5, no direct calculations of wave bending moments and shear forces are required in such cases.

Sec.12 A
203
   When the hull is designed according to the direct calculations, the wave loads shall be derived from a direct calculation site specific scatter diagram(s) with a 100 year return period.

Sec.12
B. Design Principles

Sec.12
B 100   General

Sec.12 B
101
   The design principles for transit, operating and extreme conditions are given in Table B1.

Sec.12 B
Table B1 Design principles for floating production and storage units 
Design condition Design basis and environmental loads 
Transit Actual transit route Actual route with a 10 years return period and equal probability of headings (0-360) or on the Rules from a recognised Marine Warranty 
Worldwide transit DNV Rules for Classification of Ships Pt.3 Ch.1
Alternatively see Sec.3 B500 
Survival condition Harsh environmental areas Direct calculations based on the specified sea state or site specific scatter diagram(s) with a 100 year return period, ref. Sec.3 B500 
Benign waters Alt. 1: DNV Rules for Classification of Ships Pt.3 Ch.1 
Alt. 2: Direct calculations based on the specified sea state or site specific scatter diagram(s) with a 100 year return period, ref. Sec.3 B500 



Sec.12 B
102
   Extreme condition to be included when relevant, ref Sec.3 B500.

Sec.12
C. Design Loads

Sec.12
C 100   Mooring loads

Sec.12 C
101
   A unit may be kept on location by various methods. These methods may include several different types of station-keeping systems such as internal and submerged turret systems, external turret, buoy, fixed spread mooring and dynamic positioning. Each mooring system configuration will impose loads on the hull structure. These loads shall be considered in the structural design of the unit, and combined with other relevant load components.

Sec.12
C 200   Green sea

Sec.12 C
201
   In lack of more exact information, for example model testing, the following design pressure given in Table C1 shall be used for weather deck, topside supports and deckhouses.

Sec.12 C
Table C1 Green sea design loads for weather deck, topside supports and deckhouses 
Area Benign waters
Hs < 8.5 m
 

Harsh Environment Hs > 8.5 m 

Weather deck Pt.3 Ch.1 Sec.8 B100 Area forward of 0.15 L from F.P., or forward of deckhouse front, whichever is the foremost position, the design pressure,
P1 = a (Pdp- (4+ 0.2ks) h0, given in Pt.3 Ch.1 Sec.8 B100 shall be increased with a factor as following:  
8.5m £ Hs £ 12.5 m
At unit's side: b= 1+ 0.5*Hs/12.5
At the centre line: b= 1+ 0.75*Hs/12.5 
Hs ³ 12.5 m
b =1.5
b =1.75 
Linear interpolation shall be used for intermediate locations between the unit's side and the centre line. 
Unprotected front bulkheads  Pt.3 Ch.1 Sec.10 C100 The pressure, p1 = 5.7 a (k Cw - h0) c, defined in the ship rules P.3 Ch.1 Sec.10 C100 shall be increased with a factor as following: 
8.5m £ Hs £ 12.5 m
1+ 0.5*Hs/12.5 
Hs ³ 12.5 m
1.5  
Unprotected bulkheads elsewhere and topside supports Pt.3 Ch.1 Sec.10 C100 Pt.3 Ch.1 Sec.10 C100 
  1. Linear interpolation shall be used for intermediate locations between the unit's side and the centre line.
  2. Speed V = 8 knots is to be used as minimum for moored or dynamically positioned units to ensure sufficient minimum pressure.
 



Sec.12 C
202
   The required local scantlings shall be according to the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.10 using the design pressure as given in 201.

Sec.12 C
203
   Glass thickness of windows in unprotected front bulkheads according to DNV Rules for Classification Pt.3 Ch.3 Sec.6 L, as well as the design of the fastening arrangement to the bulkheads shall be considered using the design pressures given in Table C1.

Sec.12 C
204
   Topside members located in the midship or aft area of the unit shall be based on p4 in Table C1 of the DNV Rules for Classification of Ships Pt.3 Ch.1 Sec.10.

Sec.12
D. Hull Girder Longitudinal Strength

Sec.12
D 100   General

Sec.12 D
101
   The hull girder longitudinal strength for survival condition shall be in accordance with the design basis and environmental load level given in Table B1.

Sec.12
D 200   Design loading conditions

Sec.12 D
201
   The design loading conditions for the hull girder longitudinal strength are given in Table D1.

Sec.12 D
Table D1 Design loading conditions for hull girder longitudinal strength 

Load case 

Draught 
Global load Local load 
Bending moment External pressure Internal pressure Topside load Turret load 
LC1 Full load draught Max. sagging
(limit value)  
Static - dynamic Static + dynamic  Vertical load Vertical load 
LC2 Ballast draught Max. hogging
(limit value)  
Static + dynamic Static + dynamic Vertical load Vertical load 
  1. All dynamic loads are to be determined based on a 100 year return period, ref. Sec.3 B500
  2. For internal dynamic pressure, the vertical acceleration at the centre of hold/cargo tank induced by the heave and pitch motion is to be applied. The height of air pipe should normally not be taken less than 0.76m. The specific gravity of each cargo tank and water ballast tank is to be 1.025 t/m3
  3. Turret load is to be added, if applicable.
 

Sec.12
E. Transverse Strength

Sec.12
E 100   General

Sec.12 E
101
   Transverse girder system shall be designed with a direct strength analysis according to the principles specified in Sec.5.

Sec.12 E
102
   Design loading conditions which arise for maintenance and inspection purposes offshore shall be taken into account.

Sec.12
E 200   Design loading conditions

Sec.12 E
201
   The design loading conditions for FE analysis are generally given in DNV Classification Notes No.31.3. The selection of the design loading conditions should be specified in the structural design brief taking structural arrangements of unit into account.

Sec.12
F. Local Detail Stress Analysis

Sec.12
F 100   General

Sec.12 F
101
   Typical hull and topside supporting structures to be analysed are given in Table F1, but not limited to:

Sec.12 F
Table F1 Areas to be checked 

Hull 
toe of girder bracket at typical transverse web frame
toe and heel of horizontal stringer in way of transverse bulkhead
local stiffener in way of transverse bulkhead subject to relative deformation
opening on main deck, bottom and inner bottom, e.g. moonpool corner.
 
Hull-topside interface structure 
topside stools and support structures
turret and supporting structures
riser interfaces
crane pedestal foundation and supporting structures
gantry foundation and supporting structures
flare tower foundation and supporting structures
fairlead support.
 

Sec.12
F 200   Turret and moonpool structure

Sec.12 F
201
   Moonpool opening should be designed such that additional stress occurring due to global stress concentration is minimised. See Figure 1 for details. The structure around the moonpool is to be checked both for excessive yielding and buckling.

raster

Fig. 1   Global stress concentration in hull


Sec.12 F
202
   Turret interface structure should be calculated by FE calculations considering the relevant loads. The combination of loads from mooring, internal tank filling and hull girder loads should be taken as unfavourable for the design of the turret/moonpool area and the adjoining hull structure.

Sec.12 F
203
   The extent of the FE calculations should be appropriate to evaluate the effect of loads on the hull girder, transverse girders and local plate and stiffeners. For guidance of extent of FE model, see Figures 2 and 3.



Sec.12 F
204
   Yield and buckling shall be checked with acceptance criteria given in Sec.5.

raster

Fig. 2   External turret

raster

Fig. 3   Internal turret

Sec.12
G. Fatigue Strength

Sec.12
G 100   Design loading conditions

Sec.12 G
101
   The operating conditions in the loading manual shall be selected.

Sec.12 G
102
   For wave loads, see Sec.3 Table B2.

Sec.12 G
103
   The transit condition may be omitted, if the time in transit is below 5% of the total design life.

Sec.12
G 200   Mean stress effect

Sec.12 G
201
   Mean stress effect can be used according to Table G1.

Sec.12 G
Table G1 Mean stress effect for permanently installed units 
Base material Welded structure 
DNV-RP-C203 or
DNV Classification Notes No.30.7 
Not allowed 

Sec.12
G 300   Design fatigue factors

Sec.12 G
301
   The required fatigue life a new permanently installed unit (unit which is not intended to dry-dock) shall be minimum 20 years. Higher design fatigue factors (DFFs) should be used in case the structure is not accessible for inspection. The design fatigue factors are given in Table G2. See Figure 4 for the application for a typical shell structure.

Sec.12 G
Table G2 Design fatigue factors (DFFs) 
Internal structure, accessible and not welded directly to the submerged part 
External structure, accessible for regular inspection and repair in dry and clean conditions. 
Internal structure, accessible and welded directly to the submerged part. 
External structure not accessible for inspection and repair in dry and clean conditions. 
Non-accessible areas, areas not planned to be accessible for inspection and repair during operation 

raster

Fig. 4   Example of design fatigue factor


Sec.12 G
302
   The units can normally be ballasted to different draughts, and the term "splash" zone has thus no significance. Sufficient margin in respect to the lowest inspection waterline should however be considered depending on the expected wave heights during the inspection periods.

The DFF applied will therefore be dependent on the accessibility for inspection and repair and the position of the lowest inspection waterline.

Sec.12
G 400   Areas to be checked

Sec.12 G
401
   Fatigue sensitive details in the hull and topside supporting structure shall be documented to have sufficient fatigue strength. Particular attention should be given to the following details as described in Table G3, but not limited to:

Sec.12 G
Table G3 Areas to be checked 

Hull 
main deck, including deck penetrations, bottom structure and side shell
longitudinal stiffener end connections to transverse webframe and bulkhead
shell plate connection to longitudinal stiffener and transverse frames with special consideration in the splash zone.
hopper knuckles and other relevant discontinuities
openings and penetrations in longitudinal members
toe and heel of horizontal stringer in way of transverse bulkhead
bilge keels.
 
Hull-topside interface structure 
attachments, foundations, supports etc. to main deck and hull
topside stools and supporting structures
caissons
turret and supporting structures
riser interfaces
crane pedestal foundation and supporting structures
flare tower foundation and supporting structures.
 

Sec.12
G 500   Class Notation FMS

The analysis should be performed in accordance with the general principles stated in DNV-RP-C206. Alternatively, specific methodology given in DNV Classification Note No.30.7 may be used.

Sec.12
H. Special Consideration

Sec.12
H 100   Bilge keels

Sec.12 H
101
   The requirements for design of bilge keels apply to turret moored units and to spread moored units.

The bilge keel should normally be welded directly onto the shell plate without doubling plates. Adequate transverse supporting brackets, or an equivalent arrangement, are to be provided.

Sec.12 H
102
   For bilge keels of a closed type design material yield, buckling and fatigue strength shall be documented. The transfer functions for stress responses from the wave dynamics and motion induced drag forces shall be determined separately. The transfer functions shall be combined in the cumulative damage calculations.

Sec.12
H 200   Support of mooring equipment, towing brackets etc

Sec.12 H
201
   Structure supporting mooring equipment such as fairleads and winches, towing brackets etc. shall be designed for the loads and acceptance criteria specified in DNV-OS-E301.

Sec.12
H 300   Loading Instrument

Sec.12 H
301
   The loading instrument used to monitor the still water bending moments and shear forces as well as the stability of the unit shall be in compliance with the requirements of the DNV Rules for Classification of Ships Pt.3 Ch.3 Sec.9.

Sec.12 H
302
   The limitations for the still water bending moments and shear forces shall be in accordance with maximum permissible still water bending moments and shear forces specified in the loading manual.

Sec.12
I. Inspection Principles

Sec.12
I 100   General

Sec.12 I
101
   The extent of non-destructive testing during fabrication of the hull and topside structure shall be in accordance with DNV-OS-C401.

Sec.12 I
102
   The inspection category shall be taken in accordance with Table I1. The relationship between the inspection category and material class is shown.

Sec.12 I
Table I1 Inspection categories 
Inspection category Material class/hull elements 
IV 
II III 
III I & II 

Sec.12
J. Corrosion Control

Sec.12
J 100   General

Sec.12 J
101
   The corrosion protection of the hull, topside and its structural members shall comply with the requirements in DNV-OS-C201.
Sec.11: Additional Provisions for Well Service and Drilling Units [Table of Contents] App.A: Conversion of Tanker  to Floating Offshore Installation