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DNV-OS-C401 Fabrication and Testing of Offshore Structures
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CHAPTER 3
Certification and Classification
Ch.3
SECTION 1
GeneralCh.3 Sec.1
A. General Requirements
Ch.3 Sec.1
A 100 Introduction
Ch.3 Sec.1 A
101 As well as representing DNV's recommendations on
safe engineering practice for general use by the offshore industry,
the offshore standards also provide the technical basis for DNV
classification, certification and verification services.
Ch.3 Sec.1 A
102 A complete description of principles, procedures, applicable
class notations and technical basis for offshore classification
is given by the DNV Offshore Service Specifications for classification,
see Table A1.
Ch.3 Sec.1 A
| Table A1 DNV Offshore
Service Specifications |
| No. | Title | DNV-OSS-101 | Rules for Classification of Offshore Drilling
and Support Units | | DNV-OSS-102 | Rules for Classification of Floating Production
and Storage Units | |
Ch.3 Sec.1 A
103 Classification procedures and requirements specifically applicable
in relation to the technical provisions in Ch.2 are
given in this chapter of the offshore standard.Ch.3 Sec.1
A 200 Assumptions
Ch.3 Sec.1 A
201 Any deviations, exceptions and modifications to the design
codes and standards given as recognised reference codes shall be
documented and approved by DNV.
Ch.3 Sec.1 A
202 Aspects of the design and construction provisions of this
standard (Ch.2) which shall be
specially considered, agreed upon, or may be accepted are subject
to DNV approval when the standard is used for classification purposes.
Ch.3 Sec.1 A
203 DNV may accept alternative solutions found to represent an
overall safety level equivalent to that stated in the requirements
of this standard.Ch.3 Sec.1
B. Specific Certification and Classification
Requirements
Ch.3 Sec.1
B 100 General
Ch.3 Sec.1 B
101 The following requirements shall be applied in conjunction
with the technical requirements given in Ch.2 and when used for
certification or classification purposes.Ch.3 Sec.1
B 200 Basic requirements
Ch.3 Sec.1 B
201 Welding of special, primary and secondary structures for hull,
welding of superstructure, and equipment shall be carried out by
certified approved welders, with approved welding consumables and
at contractors recognised by DNV.Ch.3 Sec.1
B 300 Contractors
Ch.3 Sec.1 B
301 Contractors will have to prove their qualifications for the
welding operations in question.
Ch.3 Sec.1 B
302 It is assumed that the contractors make use of the necessary
equipment for carrying out inspection of the welding operations
in a satisfactory manner.
Ch.3 Sec.1 B
303 Important welding operations shall be carried out under daily
supervision of an inspector, who has the experience and qualifications,
which enable him to judge this type of work. The work of each welder
shall be regularly examined.
Ch.3 Sec.1 B
304 The contractors shall keep a card index or register of all
approved welders. The register shall give information on training
of the welders and date and results of qualification tests. Information
about the base metal, type of welding consumable, joint design and
welding positions shall be stated in the event of re-qualification
tests. The surveyor shall be allowed to examine the register at
any time.Ch.3 Sec.1
B 400 Welding consumables
Ch.3 Sec.1 B
401 Consumables for welding of offshore structures intended for
classification shall be approved by DNV.
Ch.3 Sec.1 B
402 Type approval of welding consumables will be considered subject
to compliance with the requirements given in the Rules for Classification
of Ships Pt.2 Ch.3 Sec.4 and Standard for Certification No.2.9 Type Approval
Programme No.1-401.1 'Welding Consumables'.If, for some reason, the welding consumable is not approved,
1 extra tensile test (round specimen from the weld metal) can be
cut from the assembly. However, this result is project specific.
Ch.3 Sec.1 B
403 All brand names under which a tested and approved welding
consumable is marketed, shall be registered by DNV. In order to
avoid duplication of tests, the manufacturer shall certify that
the welding consumables marketed under alternative brand names are
identical with the consumables tested for approval.
Ch.3 Sec.1
B 500 Welding procedures and qualification
of welders
Ch.3 Sec.1 B
501 The contractor shall inform the surveyor about the welding/testing
schedule. The surveyor shall be allowed to witness welding /testing
at any time.
Ch.3 Sec.1 B
502 Where certification is performed by other IACS members or
independent organisations, e.g. accredited or nationally approved
certification bodies, recognition of such certification will be
evaluated on a case by case basis. DNV reserves the right, however,
to require verification of welders' qualifications when
deemed necessary. Such verification may include testing prior to
production, extra NDT and/or welding production tests.Ch.3 Sec.1
B 600 Corrosion protection systems
Ch.3 Sec.1 B
601 Application of coating, steel surface preparation with respect
to application of coating and fabrication and installation of sacrificial
anodes and impressed current cathodic protection systems are not
included in DNV's scope of work unless upon special agreement.Ch.3 Sec.1
B 700 Non-destructive testing
Ch.3 Sec.1 B
701 Subcontractors engaged in NDT services for newbuildings shall
be approved in accordance with Standard for Certification No. 2.9
Approved Programme No. 402B.Ch.3 Sec.1
C. Records and Documentation
Ch.3 Sec.1
C 100 General
Ch.3 Sec.1 C
101 Adequate records related to the fabrication of the structure
shall be prepared to document that the structure meets the specified
requirements. Such records shall be compiled in parallel with the
fabrication process. Compiled records shall be systematic and fully
traceable. Such records shall reflect all relevant testing, alterations,
additions, corrections and revisions made during the fabrication
period in order to provide information required during the in- service
life of the structure.