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Ch.1: Gearing [Table of Contents] Ch.2: Technical Provisions

DNV-OS-D101 Marine and Machinery Systems and Equipment

[-] Ch.1: Gearing
[-] Sec.1: Introduction

Ch.1

SECTION 1
Introduction

Ch.1 Sec.1
A. General

Ch.1 Sec.1
A 100   Introduction

Ch.1 Sec.1 A
101
   This offshore standard provides principles, technical requirements and guidance for design, manufacturing and installation of marine and machinery systems and equipment for mobile offshore units and floating offshore installations.

Ch.1 Sec.1 A
102
   The requirements of this standard are in compliance with relevant parts of SOLAS Ch. II-1 and the IMO MODU Code.

SOLAS references are as quoted in MODU Code 2009 and fulfil class requirements. Note that for compliance with flag state requirements, later amendments may be applicable.

Ch.1 Sec.1 A
103
   The standard has been written for general world-wide application. Governmental regulations may include requirements in excess of the provisions by this standard depending on the size, type, location and intended service of the offshore unit or installation.

Ch.1 Sec.1 A
104
   The objectives of this standard are to:
provide an internationally acceptable standard of safety by defining minimum requirements for offshore marine and machinery systems
serve as a contractual reference document between suppliers and purchasers
serve as a guideline for designers, suppliers, purchasers and regulators
specify procedures and requirements for units or installations subject to DNV certification and classification.

Ch.1 Sec.1
A 200   Application

Ch.1 Sec.1 A
201
   The requirements of this standard are applicable for mobile offshore units and floating offshore installations of the ship-shaped, self-elevating and column-stabilised design types, but may also be applied to other types of floating constructions, as applicable.

Ch.1 Sec.1 A
202
   The requirements in this standard apply to marine piping systems, machinery piping systems and marine machinery systems, which are defined as systems serving the marine systems on a offshore unit or installation and not primarily intended for operation in drilling or hydrocarbon production service or dedicated auxiliary systems. Interfaces between such systems and marine systems should be identified and a specification break defined.

Ch.1 Sec.1 A
203
   Piping and equipment in connection with hydrocarbon storage (including, product piping, inert gas system, gas freeing and venting system and crude oil washing system) are addressed in the Rules for Classification of Ships Pt.5 Ch.3. The additional requirements to class III piping in this standard shall be applied.

Reference to Ship Rules is conditioned that there is no coincident production and tank inspection. For units subject to in-service inspection of the cargo system during production, additional requirements are given in DNV-OS-A101 Sec. 7 or 9 as applicable.



Ch.1 Sec.1 A
204
   Piping and equipment in connection with LNG storage are addressed in DNV-OS-C503 "Concrete LNG Terminal Structure and Containment Systems" and Rules for Classification of Ships Pt.5 Ch.5.

Ch.1 Sec.1 A
205
   Hydrocarbon loading/offloading systems are addressed in DNV-OS-E201.

Ch.1 Sec.1 A
206
   The requirements of this standard may also be applied to equivalent areas of fixed offshore installations.

Ch.1 Sec.1 A
207
   Units or installations with ballast water treatment systems installed in order to meet the requirements of the Ballast Water Management Convention shall follow the requirements of Ship Rules Pt.6 Ch.18 Sec.4.

Ch.1 Sec.1
B. Normative References

Ch.1 Sec.1
B 100   General

Ch.1 Sec.1 B
101
   The following standards include provisions which, through reference in the text constitute provisions of this offshore standard. The latest issue of the references shall be used unless otherwise agreed.

Ch.1 Sec.1 B
102
   Other recognised standards may be used provided it can be demonstrated that these meet or exceed the requirements of the standards referenced below.

Ch.1 Sec.1 B
103
   Any deviations, exceptions and modifications to the design codes and standards shall be documented and agreed between the supplier, purchaser and verifier, as applicable.

Ch.1 Sec.1
B 200   Reference documents

Ch.1 Sec.1 B
201
   Applicable DNV publications are given in Table B1.

Ch.1 Sec.1 B
Table B1 DNV Rules, Classification Notes, Offshore Standards and Recommended Practices 
Reference Title 
DNV-OS-A101 Safety Principles and Arrangement 
DNV-OS-B101 Metallic Materials 
DNV-OS-C102 Structural Design of Offshore Ships 
DNV-OS-C103 Structural Design of Column Stabilised Units (LRFD method) 
DNV-OS-C104 Structural Design of Self-elevating Units (LRFD method) 
DNV-OS-C105 Structural Design of TLPs (LRFD method) 
DNV-OS-C106 Structural Design of Deep Draught Floating Units/Spars (LRFD and WSD Method) 
DNV-OS-C107 Structural Design of Ship-shaped Drilling and Well Service Units 
DNV-OS-C301 Stability and Watertight Integrity 
DNV-OS-C401 Fabrication and Testing of Offshore Structures 
DNV-OS-D201 Electrical Installations 
DNV-OS-D202 Automation, Safety, and Telecommunication Systems 
DNV-OS-E101 Drilling Plant 
DNV-OS-E201 Hydrocarbon Production Plant 
DNV-OS-E301 Position Mooring 
DNV-RP-A201 Plan Approval Documentation Types - Definitions 
 Rules for Classification of Ships 
Classification Note 41.2 Calculation of gear rating for marine transmissions 



Ch.1 Sec.1 B
202
   Other reference documents are given in Table B2 and in Ch.2 Sec. 5 B.

Ch.1 Sec.1 B
Table B2 Normative references 
Reference Title 
ICLL  International Convention on Load Lines, 1966 
IMO MODU Code 1989 Code for the Construction and Equipment of Mobile Offshore Drilling Units, 1989 
ISO 281 Rolling bearings - Dynamic load ratings and rating life 
ISO 898 Mechanical Properties of Fasteners 
ISO 8861 Engine-room ventilation in diesel-engined ships 
SOLAS 1974 SOLAS International Convention for the Safety of Life at Sea 
ISO 15609-1 Specification and Approval of Welding Procedures for Metallic Materials - Part 3: Welding Procedure Tests for the Arc Welding of Steels 
ISO 5817 Arc-welded joints in steel - Guidance on quality levels for imperfections 

Ch.1 Sec.1
C. Informative References

Ch.1 Sec.1
C 100   General

Ch.1 Sec.1 C
101
   Informative references are not considered mandatory in the application of the offshore standard, but may be applied or used for background information.

Ch.1 Sec.1 C
102
   Informative references are given in Table C1.

Ch.1 Sec.1 C
Table C1 Informative references 
No. Title 
ASME B31.3 Chemical Plant and Petroleum Refinery Piping 
ASTM D3806 Standard Test Method of Small-Scale
Evaluation of Fire-Retardant Paints (2-Foot Tunnel Method) 
DNV-OS-E101 Drilling Plant 
DNV-OS-E201 Hydrocarbon Production Plant 
DNV Standard for
Certification No. 2.22 
Lifting Appliances 
EN 12238 Ventilation for Buildings - Air Terminal Devices- Aerodynamic Testing and Rating for Mixed Flow Application 
EN 12239 Fire Protection Equipment - Self Contained Smoke Alarms  
ENV 12097 Ventilation for buildings - Ductwork - Requirements for ductwork components to facilitate maintenance of ductwork systems 
IMO Resolution A.653(16) Recommendation on Improved Fire Test Procedures for Surface Flammability of Bulkhead, Ceiling and Deck Finish Materials 
IMO Resolution A.753(18) Guidelines for the Application of Plastic Pipes on Ships 
ISO 75 Plastics - Determination of temperature of deflection under load 
ISO 1127 Stainless steel tubes - Dimensions, tolerances and conventional masses per unit length 
ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods 
ISO 8861 Shipbuilding - Engine-room ventilation in diesel-engined ships - Design requirements and basis of calculations 
UKOOA Specification and Recommended Practice for use of GRP piping offshore 
USCG
PFM 1-98 
Policy File Memorandum on the Fire Performance Requirements for Plastic Pipe per IMO Resolution A.753(18). 

Ch.1 Sec.1
D. Definitions

Ch.1 Sec.1
D 100   Verbal forms

Ch.1 Sec.1 D
101
   Shall: Indicates requirements strictly to be followed in order to conform to this standard and from which no deviation is permitted.

Ch.1 Sec.1 D
102
   Should: Indicates that among several possibilities one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required. Other possibilities may be applied subject to agreement.

Ch.1 Sec.1 D
103
   May: Verbal form used to indicate a course of action permissible within the limits of the standard.

Ch.1 Sec.1
D 200   Definitions

Ch.1 Sec.1 D
201
   Column-stabilised unit: A unit with the main deck connected to the underwater hull or footings by columns.

Ch.1 Sec.1 D
202
   Engine room: This is the space containing propulsion machinery and machinery for generation of electrical power. Rooms within or adjacent to the engine room with visual contact with the machinery are considered to be part of the engine room.

Ch.1 Sec.1 D
203
   Floating offshore installation: A buoyant construction engaged in offshore operations including drilling, production, storage or support functions, and which is designed and built for installation at a particular offshore location.

Ch.1 Sec.1 D
204
   Machinery spaces: All machinery spaces of category A and all other spaces containing propulsion machinery, boilers, oil fuel units, steam and internal combustion engines, generators and major electrical machinery, oil filling stations, refrigerating, stabilizing, ventilation and air conditioning machinery, and similar spaces, and trunks to such spaces.

(SOLAS Reg. II-1/3.16)

Ch.1 Sec.1 D
205
   Machinery spaces of category A: Those spaces and trunks to such spaces which contain:
internal combustion machinery used for main propulsion; or
internal combustion machinery used for purposes other than main propulsion where such machinery has in the aggregate a total power output of not less than 375 kW; or
any oil-fired boiler or oil fuel unit.

(SOLAS Reg. II-1/3.17)

Ch.1 Sec.1 D
206
   Machinery Room: Room in which major items of equipment are installed. The term is used instead of Machinery Space on installations which are non-self propelled or fixed. Depending on the equipment involved requirements will be similar to those for either Machinery Space or Machinery Space of Category A.

Ch.1 Sec.1 D
207
   Marine piping: Piping serving the marine systems on an offshore unit and which is not primarily intended for operation in drilling or hydrocarbon production service or dedicated auxiliary systems.

Marine piping systems include the following:
ballast system
bilge system
drains system
air/overflow systems
sounding system
cooling system
lubricating oil system
fuel oil system
thermal oil system
feed water and condensate systems
steam system
hydraulic system
pneumatic system
firewater system.


Ch.1 Sec.1 D
208
   Mobile offshore unit: A buoyant construction engaged in offshore operations including drilling, production, storage or support functions, not intended for service at one particular offshore site and which can be relocated without major dismantling or modification.

Ch.1 Sec.1 D
209
   Offshore installation: A collective term to cover any construction, buoyant or non-buoyant, designed and built for installation at a particular offshore location.

Ch.1 Sec.1 D
210
   Redundancy: The ability to maintain or restore a function when one failure has occurred. Redundancy can be achieved for instance by installation of more than one unit (component redundancy) or by having two or more separate systems capable of performing the same function (system redundancy).

Ch.1 Sec.1 D
211
   System availability: The time the system is available.

Ch.1 Sec.1 D
Table D1 System availability 
System category Repair time 
Continuous availability (R0) None  
High availability (R1) 30 s 
Manual system restoration (R2) 10 minutes 
Repairable systems (R3) 3 hours 

See also DNV-OS-D202 Ch.2 Sec.1 B for more detailed definition.

Ch.1 Sec.1 D
212
   Self-elevating unit: A unit with movable legs capable of raising its hull above the surface of the sea.

Ch.1 Sec.1 D
213
   Ship-shaped unit: A unit with a ship- or barge-type displacement hull of single or multiple hull construction intended for operation in the floating condition.

Ch.1 Sec.1
E. Abbreviations and Symbols

Ch.1 Sec.1
E 100   Abbreviations

Ch.1 Sec.1 E
101
   Abbreviations used are given in Table E1.

Ch.1 Sec.1 E
Table E1 Abbreviations 
Abbreviation Full text 
ABS Acrylonitrile Butadiene Styrene 
AGMA American Gear Manufacturers Association 
ANSI American National Standards Institute 
API American Petroleum Institute 
ASA American Standards Association 
ASME American Society of Mechanical Engineers 
BS British Standard (issued by British Standard Institution) 
DIN Deutsches Institut für Normung e.V.  
DNV Det Norske Veritas 
EEMUA Engineering Equipment and Materials Users Association 
EN European Norm 
GMAW Gas Metal Arc Welding  
GRE Glass Fibre Reinforced Epoxy 
GRP Glass Fibre Reinforced Polyester 
GTAW Gas Tungsten Arc Welding  
HVAC Heating, Ventilation and Air Conditioning 
ICLL International Convention on Load Lines 
IMO International Maritime Organization 
ISO International Organization for Standardization 
LEL Lower Explosion Limit 
LNG Liquefied Natural Gas 
MPI Magnetic Particle Inspection 
MT Magnetic Particle Testing 
NDT Non-Destructive Testing 
NFPA National Fire Protection Association 
OS Offshore Standard 
OSS Offshore Service Specification 
PT dye-Penetrant Testing 
PWHT Post Weld Heat Treatment 
RP Recommended Practice 
RT Radiographic Testing 
SMACNA Sheet Metal and Air Conditioning Contractors National Association 
TBK Norwegian Pressure Vessel Committee 
TEMA Tubular Exchangers Manufacturers Association 
TR Test Report 
UKOOA  United Kingdom Offshore Operators Association 
USCG U.S. Coast Guard 
UT Ultrasonic Testing 
WPQT Welding Procedure Qualification Test 
WPS Welding Procedure Specification 
WPT Welding Production Test 

Ch.1 Sec.1
E 200   Symbols

Ch.1 Sec.1 E
201
   Symbols used are given in Table E2.

Ch.1 Sec.1 E
Table E2 Symbols 
Symbol Definition 
T1 nominal wall thickness 
T0 strength thickness in mm 
T minimum required wall thickness in mm 
C corrosion allowance in mm 
B bending allowance in mm 
st permissible stress in N/mm2 
sb specified minimum tensile strength of the material in N/mm2 at 20ºC 
s ft specified minimum yield stress or 0.2% proof stress of the material in N/mm at design material temperature 
p design pressure in bar 
D outer diameter of pipe in mm 
sb100000 average value for stress to rupture after 100 000 hours at design material temperature 
a percentage negative manufacturing tolerance 
e strength ratio 

Ch.1 Sec.1
F. Documentation

Ch.1 Sec.1
F 100   General

Ch.1 Sec.1 F
101
   Documentation requirements shall be in accordance with the NPS DocReq (DNV Nauticus Production System for documentation requirements) and DNV-RP-A201.

Ch.1 Sec.1 F
102
   For documentation requirements related to certification and classification, see Ch.3.
Ch.1: Gearing [Table of Contents] Ch.2: Technical Provisions