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Sec.1: General [Table of Contents] Sec.3: Concept Development and Design Premises

DNV-OS-F101 Submarine Pipeline Systems

[-] Sec.2: Safety Philosophy

SECTION 2
Safety Philosophy

Sec.2
A. General

Sec.2
A 100   Objective

Sec.2 A
101
   This section presents the overall safety philosophy that shall be applied in the concept development, design, construction, operation and abandonment of pipelines.

Sec.2
A 200   Application

Sec.2 A
201
   This section applies to all submarine pipeline systems which are to be built and operated in accordance with this standard.

Sec.2 A
202
   The integrity of a submarine pipeline system shall be ensured through all phases, from initial concept through to final de-commissioning, see Figure 1. This standard defines two integrity stages: establish integrity in the concept development, design and construction phases; and maintain integrity in the operations phase.

Sec.2 A
203
   This section also provides guidance for extension of this standard in terms of new criteria, etc.

Sec.2
B. Safety Philosophy Structure

Sec.2
B 100   General

Sec.2 B
101
   The integrity of the submarine pipeline system constructed to this standard is ensured through a safety philosophy integrating different parts as illustrated in Figure 2.

Sec.2 B
102
   The overall safety principles and the arrangement of safety systems shall be in accordance with DNV-OS-A101 and DNV-OS-E201.

Sec.2
B 200   Safety objective

Sec.2 B
201
   An overall safety objective shall be established, planned and implemented, covering all phases from conceptual development until abandonment.

raster

Fig. 1   Integrity assurance activities during the pipeline system phases

*indicates Section in this Standard.

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Fig. 2   Safety Philosophy structure

Sec.2
B 300   Systematic review of risks

Sec.2 B
301
   A systematic review shall be carried out at all phases to identify and evaluate threats, the consequences of single failures and series of failures in the pipeline system, such that necessary remedial measures can be taken. The extent of the review or analysis shall reflect the criticality of the pipeline system, the criticality of a planned operation, and previous experience with similar systems or operations.

Sec.2 B
302
   Special attention shall be given to sections close to installations or shore approaches where there is frequent human activity and thus a greater likelihood and consequence of damage to the pipeline. This also includes areas where pipelines are installed parallel to existing pipelines and pipeline crossings.

Sec.2
B 400   Design criteria principles

Sec.2 B
401
   In this standard, structural safety of the pipeline system is ensured by use of a safety class methodology. The pipeline system is classified into one or more safety classes based on failure consequences, normally given by the content and location. For each safety class, a set of partial safety factors is assigned to each limit state.

Sec.2
B 500   Quality assurance

Sec.2 B
501
   The safety format within this standard requires that gross errors (human errors) shall be controlled by requirements for organisation of the work, competence of persons performing the work, verification of the design, and quality assurance during all relevant phases.

Sec.2 B
502
   For the purpose of this standard, it is assumed that the operator of a pipeline system has established a quality objective. The operator shall, in both internal and external quality related aspects, seek to achieve the quality level of products and services intended in the quality objective. Further, the operator shall provide assurance that intended quality is being, or will be, achieved.

Sec.2 B
503
   Documented quality systems shall be applied by operators and other parties (e.g. design contractors, manufactures, fabricators and installation contractors) to ensure that products, processes and services will be in compliance with the requirements of this standard. Effective implementation of quality systems shall be documented.

Sec.2 B
504
   Repeated occurrence of non-conformities reflecting systematic deviations from procedures and/or inadequate workmanship shall initiate:
investigation into the causes of the non-conformities
reassessment of the quality system
corrective action to establish possible acceptability of products
preventative action to prevent re-occurrence of similar non-conformities.


Sec.2 B
505
   Quality surveillance in the construction phase shall be performed by the operator or an inspectorate nominated by the operator. The extent of quality surveillance shall be sufficient to establish that specified requirements are fulfilled and that the intended quality level is maintained.

Sec.2 B
506
   To ensure safety during operations phase, an integrity management system in accordance with Sec.11 C shall be established and maintained.

Sec.2
B 600   Health, safety and environment

Sec.2 B
601
   The concept development, design, construction, operation and abandonment of the pipeline system shall be conducted in compliance with national legislation and company policy with respect to health, safety and environmental aspects.

Sec.2 B
602
   The selection of materials and processes shall be conducted with due regard to the safety of the public and employees and to the protection of the environment.

Sec.2
C. Risk Basis for Design

Sec.2
C 100   General

Sec.2 C
101
   The design format within this standard is based upon a limit state and partial safety factor methodology, also called Load and Resistance Factor Design format (LRFD). The load and resistance factors depend on the safety class, which characterizes the consequences of failure.

Sec.2
C 200   Categorisation of fluids

Sec.2 C
201
   Fluids to be transported by the pipeline system shall be categorised according to their hazard potential as given by Table 2-1.

Sec.2 C
Table 2-1 Classification of fluids 
Category Description 
Typical non-flammable water-based fluids. 
Flammable and/or toxic fluids which are liquids at ambient temperature and atmospheric pressure conditions. Typical examples are oil and petroleum products. Methanol is an example of a flammable and toxic fluid. 
Non-flammable fluids which are non-toxic gases at ambient temperature and atmospheric pressure conditions. Typical examples are nitrogen, carbon dioxide, argon and air. 
Non-toxic, single-phase natural gas. 
Flammable and/or toxic fluids which are gases at ambient temperature and atmospheric pressure conditions and which are conveyed as gases and/or liquids. Typical examples would be hydrogen, natural gas (not otherwise covered under category D), ethane, ethylene, liquefied petroleum gas (such as propane and butane), natural gas liquids, ammonia, and chlorine. 



Sec.2 C
202
   Gases or liquids not specifically identified in Table 2-1 should be classified in the category containing fluids most similar in hazard potential to those quoted. If the fluid category is not clear, the most hazardous category shall be assumed.

Sec.2
C 300   Location classes

Sec.2 C
301
   The pipeline system shall be classified into location classes as defined in Table 2-2.

Sec.2 C
Table 2-2 Classification of location 
Location Definition 
The area where no frequent human activity is anticipated along the pipeline route. 
The part of the pipeline/riser in the near platform (manned) area or in areas with frequent human activity. The extent of location class 2 should be based on appropriate risk analyses. If no such analyses are performed a minimum distance of 500 m shall be adopted. 

Sec.2
C 400   Safety classes

Sec.2 C
401
   Pipeline design shall be based on potential failure consequence. In this standard, this is implicit by the concept of safety class. The safety class may vary for different phases and locations. The safety classes are defined in Table 2-3.

Sec.2 C
Table 2-3 Classification of safety classes 
Safety class Definition 
Low Where failure implies low risk of human injury and minor environmental and economic consequences.
This is the usual classification for installation phase. 
Medium For temporary conditions where failure implies risk of human injury, significant environmental pollution or very high economic or political consequences. This is the usual classification for operation outside the platform area. 
High For operating conditions where failure implies high risk of human injury, significant environmental pollution or very high economic or political consequences. This is the usual classification during operation in location class 2. 



Sec.2 C
402
   The partial safety factors related to the safety class are given in Sec.5 C100.

Sec.2 C
403
   For normal use, the safety classes in Table 2-4 apply:

Sec.2 C
Table 2-4 Normal classification of safety classes* 
Phase Fluid Category A, C Fluid Category B, D and E 
Location Class Location Class 
 
Temporary1,2 Low Low 
Operational Low Medium3 Medium High 

  1. Installation until pre-commissioning (temporary phase) will normally be classified as safety class Low.
  2. For safety classification of temporary phases after commissioning, special consideration shall be made to the consequences of failure, i.e. giving a higher safety class than Low.
  3. Risers during normal operation will normally be classified as safety class High.
*Other classifications may exist depending on the conditions and criticality of failure the pipeline. For pipelines where some consequences are more severe than normal, i.e. when the table above does not apply, the selection of a higher safety class shall also consider the implication, on the total gained safety. If the total safety increase is marginal, the selection of a higher safety class may not be justified.

Sec.2
C 500   Reliability analysis

Sec.2 C
501
   As an alternative to the LRFD format specified and used in this standard, a recognised structural reliability analysis SRA) based design method may be applied provided that:
the method complies with DNV Classification Note no. 30.6 'Structural reliability analysis of marine structures'
the approach is demonstrated to provide adequate safety for familiar cases, as indicated by this standard.


Sec.2 C
502
   Suitably competent and qualified personnel shall perform the structural reliability analysis, and extension into new areas of application shall be supported by technical verification.

Sec.2 C
503
   As far as possible, nominal target failure probability levels shall be calibrated against identical or similar pipeline designs that are known to have adequate safety on the basis of this standard. If this is not feasible, the nominal target failure probability level shall be based on the failure type and safety class as given in Table 2-5.

Sec.2 C
Table 2-5 Nominal failure probabilities vs. safety classes 
Limit States Probability Bases Safety Classes 
Low Medium High Very High4) 
SLS Annual per Pipeline1) 10-2 10-3 10-3 10-4 
ULS 2) Annual per Pipeline1) 10-3 10-4 10-5 10-6 
FLS Annual per Pipeline3) 
ALS Annual per Pipeline  
Pressure containment 10-4-10-5 10-5-10-6 10-6-10-7 10-7-10-8 
  1. Or the time period of the temporary phase.
  2. The failure probability for the bursting (pressure containment) shall be an order of magnitude lower than the general ULS criterion given in the Table, in accordance with industry practice and reflected by the ISO requirements.
  3. The failure probability will effectively be governed by the last year in operation or prior to inspection depending on the adopted inspection philosophy.
  4. See Appendix F Table F-2.
 


D: Abbreviations and Symbols [Table of Contents] Sec.3: Concept Development and Design Premises