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App.E: Automated Ultrasonic Girth Weld Testing [Table of Contents]

DNV-OS-F101 Submarine Pipeline Systems

[-] App.F: Requirements for Shore Approach and Onshore Sections

APPENDIX F
Requirements for Shore Approach
and Onshore Sections

App.F
A. Application

App.F
A 100   Objective

App.F A
101
   The objective of this appendix is to provide the complementary requirements to the onshore part of the submarine pipeline system compliant with the safety philosophy for the offshore part. This appendix specifies the requirements for design, construction and operation of parts of pipeline systems going onshore.

This appendix is meant to ease the project execution of submarine pipeline developments where parts are going onshore.



App.F A
102
   The appendix also covers requirements to shore approach.

App.F
A 200   Scope and limitation

App.F A
201
   The limitations found in Sec.1 A300 are in general also applicable for this Appendix.

App.F A
202
   The onshore section is limited by the definition of submarine pipeline system.

App.F A
203
   This appendix does not cover regular onshore pipelines, i.e. pipelines starting and ending onshore not having any submarine parts. River crossings or crossing of fresh water lakes are not considered as submarine sections.

App.F A
204
   Specific requirements for the onshore parts given in this appendix overrule requirements given elsewhere in the standard.

App.F
A 300   Other codes

App.F A
301
   This Appendix is fully aligned with the requirements given in ISO 13623

App.F A
302
   Onshore pipelines are normally regulated by national regulations and cover a wide range of areas from public safety, traffic and roads, water ways, environmental impact, etc. Some of these regulations may be stricter than the requirements given in this code and care shall be exercised when assuring compliance with different national regulations.

raster

Fig. 1   Maximum application extent of OS-F101 with Appendix F.

App.F
A 400   Definitions

App.F A
401
   Battery limit - the limit at which the scope of work ends. The battery limit can be different for designer, installation contractor, verifier and owners. Normally defined at as 'including' or 'up to' a certain weld.

App.F A
402
   Code break - the exact point at which the design code changed from submarine to onshore code. Normally defined at as 'including' or 'up to' a certain weld. This is often defined at the location of the first flange or valve onshore. Note that this may differ based on different statutory regulations.

App.F A
403
   First (or last) valve onshore - valve separating the offshore and onshore pipeline. Often the position of the battery limit and the code break. Often an emergency shut down valves (ESDV)

App.F A
404
   Isolation joint - a special component separating (isolating) the offshore cathodic protection from the onshore cathodic protection system and installed within the onshore part of the offshore pipeline. It is normally positioned very close to the landfall as the offshore cathodic protecting system has limited protection capabilities when the pipeline is not submerged in water.

App.F A
405
   Landfall - where the pipeline comes on shore. Often defined by a point called LTE; Land Terminal End.

App.F A
406
   Near shore - the transition from the offshore pipeline to the shore approach area. Often not well defined, but can be the area in where the pipeline goes from laying on the sea-bed to being positioned in an open trench to where it is buried. Sometimes the extent of the areas is defined by the reach of the installation vessel or trenching equipment, and sometimes this area is given special attention by the fishing industry.

App.F A
407
   Onshore part of offshore pipeline - the first part of the pipeline on shore. It is distinct as the offshore design code is still applied, while the pipeline is not offshore. The length is normally short, up to some kilometres.

App.F A
408
   Onshore pipeline - the pipeline on shore following onshore codes and normally subject to different authority regulations

App.F A
409
   Right-of-way - corridor of land within which the pipeline operator has the right to conduct activities in accordance with the agreement with the land owner.

App.F A
410
   Shore approach - the last part of the pipeline before it comes on shore. The need for burying the pipeline in the shore approach area should be evaluated and include:
environmental loading (breaking waves, current and tide),
requirements to a 'clean beach' for recreation,
shipping activity or
protection (reduced access by 3rd parties).

App.F
B. Safety Philosophy

App.F
B 100   General

App.F B
101
   The design philosophy for the shore approach and the onshore pipeline shall comply with Sec.2. This implies that the consequences of failure (economical, environmental and human) shall be quantified by the concept of safety class. The safety class is normally determined by fluid category, location class and phase (construction, operation) of the pipeline.

App.F B
102
   The presence of people and facilities necessitates a further refinement of the location classes used offshore. In highly populated areas the consequences may be more severe than for offshore, requiring a higher safety class, Very High.
These complementary issues are described in this sub-section.

App.F
B 200   Safety philosophy

App.F B
201
   The safety philosophy outlined in Sec.2 B is applicable for shore approach and onshore sections.

App.F B
202
   The quality assurance outlined in Sec.2 B is applicable for shore approach and onshore sections.

App.F B
203
   The health, safety and environmental aspects outlined in Sec.2 B is applicable for shore approach and onshore sections also.

App.F
B 300   Quantification of consequence

App.F B
301
   Fluids shall be categorised in line with Sec.2 of this standard.

App.F B
302
   A location class shall be determined for each part of the pipeline as shown in Table F-1.

App.F B
Table F-1 Location Classes Onshore 
Location Class Description 
1
(Equivalent to Location class 1 as defined in Sec.2) 
Locations subject to infrequent human activity with no permanent human habitation. Location Class 1 is intended to reflect inaccessible areas such as deserts and tundra regions 
Locations with a population density of less than 50 persons per square kilometre. Location Class 2 is intended to reflect such areas as wasteland, grazing land, farmland and other sparsely populated areas 
3
(Equivalent to Location class 2 as defined in Section 2) 
Locations with a population density of 50 persons or more but less than 250 persons per square kilometre, with multiple dwelling units, with hotels or office buildings where no more than 50 persons may gather regularly and with occasional industrial buildings. Locations Class 3 is intended to reflect areas where the population density is intermediate between location Class 2 and Location Class 4, such as fringe areas around cities and towns, and ranches and country estates. 
Locations with a population density of 250 persons or more per square kilometre, except where a Location Class 5 prevails. A Locations Class 4 is intended to reflect areas such as suburban housing developments, residential areas, industrial areas and other populated areas not meeting Location Class 5. 
Location with areas where multi-storey buildings (four or more floors above ground level) are prevalent and where traffic is heavy or dense and where there may be numerous other utilities underground. 



App.F B
303
   The population density in Table F-1, expressed as the number of persons per square kilometre, shall be determined by laying out zones along the pipeline route, with the pipeline in the centreline of this zone having a width of:
400 m for category D fluids, and
to be determined for category E fluid pipelines, but not less than 400 m. The determination shall include the possibility of very low temperature during a leakage of high pressure pipelines, giving high density gas that may "float" significant distance prior to ignition.


App.F B
304
   Half the zone width shall not be less than the effective distance of fluid release.

App.F B
305
   The length of the zones shall be 1.5 km and located at any location along the pipeline. The length of the random sections may be reduced where physical barriers or other factors exist, which will limit the extension of the more densely populated area to a distance less than 1.5 km.

App.F B
306
   The possible increase in population density and level of human activity from planned future developments shall be determined and accounted for when determining population density.

App.F B
307
   Additional considerations shall be given to the possible consequences of a failure near a concentration of people such as found in a church, school, multiple-dwelling unit, hospital, or recreational area of an organised character in location classes 2 and 3.

App.F B
308
   Pipeline design according to this standard is based on potential failure consequence and is quantified by the concept of safety class. These may vary for different phases and locations and are defined in Table F-2.

App.F B
Table F-2 Definition of safety classes 
Safety Class Description 
Low Where failure implies low risk of human injury and minor environmental and economic consequences 
Medium Where failure implies risk of human injury, significant environmental pollution or very high economic or political consequences 
High Where failure during operating conditions implies high risk of human injury, significant environmental pollution or very high economic or political consequences 
Very High Where failure during operating conditions implies very high risk of human injury. 



App.F B
309
   The acceptable failure probability of safety class Very High is one order of magnitude lower than for safety class High as given in Sec.2 of this standard.

App.F B
310
   The safety class determined by the crossing shall apply from:
for road crossings
the road right-of-way boundary
if this boundary has not been defined, to 10 m from the edge of the hard surface of major roads and 5 m for minor roads
for railways
5 m beyond the railway boundary or
if this boundary has not been defined, to 10 m from the rail.


App.F B
311
   The safety class can often be determined based on the location class and fluid category. Typical selection of safety class is given in Table F-3.

App.F B
Table F-3 Classification of safety classes 
Phase Fluid Category Location Class 
52 
Temporary1 All Low -  
Operating Onshore A,C Low Medium 
Medium Medium High Very High 
D,E Medium Medium High Very High 

  1. Installation until commissioning (temporary) will normally be classified as safety Class low. During temporary conditions after commissioning of the pipeline, special considerations shall be made to the consequences of failure, i.e. giving a higher safety class than Low.
  2. This code is not applicable for areas in location Class 5.

App.F
C. Design Premise

App.F
C 100   General

App.F C
101
   The basis for design premises for the shore approach shall be as given in Sec.3. Special attention shall be given to aspects related to installation, on-bottom stability, fatigue due to direct wave loading and 3rd party activities. Statutory requirements apply.

App.F C
102
   The shore approach should be constructed by either
a tunnel,
horizontal directional drilled (HDD) guide tube,
cofferdam,
trench,
dredging, or
combinations of the above.

App.F
C 200   Routing

App.F C
201
   The requirements in Sec.3 C apply to the shore approach section. Additional requirements are given below.

App.F C
202
   The routing shall be selected and prepared so that risk of fire, explosions and un-intended occurrences is at an acceptable level. Spacing between pipelines, associated equipment, harbours, ship traffic and buildings shall be evaluated by risk assessments considering the service of the pipeline.

App.F C
203
   Special focus shall be on:
safety of public
protection of environment
3rd party activities
access
other property and facilities.


App.F C
204
   Pipeline conveying category B, C, D and E fluids should avoid built-up areas or areas with frequent human activity.

App.F C
205
   In absence of public safety statutory requirements, a safety evaluation shall be performed in accordance with the general requirements for:
Pipeline conveying category D fluids in locations where multi-storey buildings are prevalent, where traffic is heavy or dense, and where there may be numerous other utilities underground
Pipelines conveying category E fluids.


App.F C
206
   An Environmental Impact Assessment (EIA) shall be performed. The EIA shall consider as a minimum:
temporary works during construction and operation (e.g. repair, modifications etc.)
the long-term presence of the pipeline
leakage.


App.F C
207
   The route shall permit the required access and working width for the construction and operation (including any replacement), of the pipeline. The availability of utilities necessary for construction and operation should also be reviewed.

App.F C
208
   The route shall be tidy and free from flammable materials on and in the vicinity of the pipeline system. A safety area along the pipeline shall be defined which may restrict public access and activities. The extent of the area shall be established based on risk analyses and shown on the plan for the pipeline system.

App.F C
209
   Facilities along the pipeline route should be identified and their impact evaluated in consultation with the operator of these facilities. Facilities should not be allowed closer than 4 m from the pipeline.

App.F C
210
   A wider restriction zone compared to public access may apply to future development (buildings etc.).

App.F
C 300   Environmental data

App.F C
301
   Environmental data shall be collected as described in Sec.3. Long term shore profile shall be considered. Special attention shall be given to tidal variations.

App.F
C 400   Survey

App.F C
401
   Route and soil surveys shall be carried out to identify and locate with sufficient accuracy the relevant geographical, geological, geotechnical, corrosive, topographical and environmental features, and other facilities such as other pipelines, cables and obstructions, which may impact the pipeline route selection. The surveys shall be continuous, and the accuracy and tolerance should be selected with regard to the adjoining land and offshore surveys.

App.F C
402
   Inshore survey coverage should be continuous and in agreement within specified tolerances and accuracies of both adjoining land and offshore route surveys.

App.F
C 500   Marking

App.F C
501
   The pipeline system shall be marked in such a way that its location in the terrain is clearly visible. Provisions shall be made to restrict public access to pipelines that are not buried.

App.F C
502
   Warning signs shall be placed within visible distance and at each side of crossings with rivers, roads and rail ways giving information on:
content
owner
phone number to nearest manned station which may be alerted in the event of fault on the pipeline.

App.F
D. Design

App.F
D 100   General

App.F D
101
   The pigging requirements in Sec.5 B114 and B115 applies to the pipeline system.

App.F
D 200   System design

App.F D
201
   Any electrical equipment within the location class areas shall comply with the location class requirements.

App.F D
202
   The need for lightening rod and means to avoid build up of static electricity shall be considered.

App.F D
203
   Branch connections for pipelines on land shall be supported by consolidated backfill or provided with adequate flexibility.

App.F D
204
   Braces and damping devices required to prevent vibration of piping shall be attached to the pipe by full encirclement members.

App.F D
205
   Structural items should not be welded directly to pressure containing parts or linepipe due to the increased local stress on the linepipe. External supports, attachments etc. shall be welded to a doubler plate or ring. The double plate or ring shall be designed with sufficient thickness to avoid stresses on the linepipe. In case structural items are integrated in the pipeline, e.g. pipe in pipe bulkheads, and are welded directly to the linepipe, detailed stress analyses are required in order to document sufficiently low stress to ensure resistance against fatigue, fracture and yielding.

App.F
D 300   Design loads

App.F D
301
   The loads shall be established as described in Sec.4. Special attention shall be given calculations of loads from 3rd party activities such as traffic (potential cyclic loading) and other construction work.

App.F D
302
   The loads shall be classified into functional, environmental, interference or accidental loads as per Sec.4 of this standard with the additional requirements below.

App.F D
303
   Traffic axle loads and frequency shall be established in consultation with the appropriate authorities or other relevant sources and with recognition of existing and forecast residential, commercial and industrial developments.

App.F
D 400   Design criteria

App.F D
401
   The design should comply with the requirements in Sec.5. Special attention shall be given to statutory requirements.

App.F D
402
   For safety class Very High the safety class factors in Table F-4 apply.

App.F D
Table F-4 Partial safety class resistance factor for safety class Very High 
Limit state gSC 
Pressure containment 1.593 
Other limit states 1.5 



App.F D
403
   Buried pipelines on land should be installed with a cover depth not less than shown in Table F-5.

App.F D
Table F-5 Minimum cover depth for buried pipelines on land (alternative, preferred formulation to the table above) 
Safety Class 3) Cover depth [m] 1) 2) 4) 5) 6) 7) 
Trench blasted in rock Other 
Low 0.5 0.8 
Medium 0.8 
High 1.2 
Very High 1.2 

  1. Cover depth shall be measured from the lowest possible ground surface level to the top of the pipe, including coatings and attachments.
  2. Special consideration for cover may be required in areas with frost heave.
  3. River crossings, road crossings and railway crossing shall in this context be classified as safety class High.
  4. Cover shall not be less than the depth of normal cultivation +0.3 m.
  5. For river crossings; to be measured from the lowest anticipated bed.
  6. For roads and railway crossings; to be measured from the bottom of the drain ditches
  7. The top of pipe shall be at least 0.15 m below the surface of the rock.


App.F D
404
   The effect of cover depth shall be considered in the expansion evaluations.

App.F D
405
   If the pipeline is not laid at a frost free depth, the mass below the pipe's centre line must be frost proof.

App.F D
406
   Pipelines may be installed with less cover depth than indicated in Table F-5, provided a similar level of protection is provided by alternative methods. The design of alternative protection methods should take into account:
any hindrance caused to other users of the area
soil stability and settlement
pipe stability cathodic protection
pipeline expansion
access for maintenance.


App.F D
407
   Pipelines running parallel to a road or railway should be routed outside the corresponding right-of-way.

App.F D
408
   The vertical separation between the top of the pipe and the top of the rail should be a minimum of 1.4 m for open-cut crossings and 1.8 m for bored or tunnelled crossings.

App.F D
409
   Protection requirements for pipeline crossings of canals, rivers and lakes should be designed in consultation with local water and waterways authorities.

App.F D
410
   Crossings of flood defences can require additional design measures for prevention of flooding and limiting the possible consequences.

App.F D
411
   Crossing pipelines and cables should be kept separated by a minimum vertical distance of 0.3 m.

App.F D
412
   Pipeline bridges may be considered when buried crossings are not practicable. Pipe bridges shall be designed in accordance with structural design standards, with sufficient clearance to avoid possible damage from the movement of traffic, and with access for maintenance. Interference between the cathodic protection of the pipelines and the supporting bridge structure shall be considered.

App.F D
413
   Provisions shall be made to restrict public access to pipe bridges.

App.F D
414
   If other criteria are used, the nominal failure probabilities shall be demonstrated to be as specified in Sec.2.

App.F
E. Construction

App.F
E 100   General

App.F E
101
   The same requirements as for the Offshore part of the pipeline system shall be applied to the onshore part, if applicable. Where this is not applicable, the requirements of ISO 13623 should be complied with.

App.F
E 200   Linepipe

App.F E
201
   The manufacture of linepipe should comply with the requirements in Sec.6.

App.F
E 300   Components and assemblies

App.F E
301
   The requirements to components and structural items as well as assemblies should comply with Sec.7.

App.F
E 400   Corrosion protection & coatings

App.F E
401
   The corrosion protection shall comply with Sec.8.

App.F E
402
   All metal pipelines should be provided with an external coating and, for buried or submerged sections, cathodic protection. Corrosion protection should normally be provided by impressed current.

App.F E
403
   The design of the impressed current protection system shall strive for a uniform current distribution along the pipelines and shall define the permanent location for the measurement of the protection potentials.

App.F E
404
   Protected pipelines should be electrically isolated from other structures, such as compressor stations and terminals, by suitable in-line isolation components.

App.F E
405
   Isolation joints should be provided with protective devices to prevent damage from lightning or high-voltage earth current where possible. Low-resistance grounding to other buried metallic structures shall be avoided. Electrical continuity shall be provided across components, other than couplings/flanges, which would otherwise increase the longitudinal resistance of the pipeline. Spark gaps shall be installed between protected pipelines and lightning protection systems.

App.F E
406
   Test points for the routine monitoring and testing of the cathodic protection should be installed at the following locations:
crossings with DC tractions systems
road, rail and river crossings and large embankments
sections installed in sleeve pipes or casings
isolated couplings
where the pipeline runs parallel to high-voltage cables
sheet piles
crossings with other major metallic structures with, or without, cathodic protection.


App.F E
407
   The primary corrosion control for internal corrosion is identical with the submarine part, see Sec.8.

App.F
F. Operation

App.F
F 100   General

App.F F
101
   The requirements to safe and reliable operation of the pipeline systems and the pipeline integrity management (PIM) as described in Sec.10 apply.

App.F F
102
   The whole route shall regularly be checked for:
any required re-classification of location class due to changes in premises like populations etc.
new facilities
new intruders or changed configurations that may cause increase risk of threats.

App.F
G. Documentation

App.F
G 100   General

App.F G
101
   In addition to the requirements in Sec.11, the following apply:
crossing locations related to lakes, straits, rivers, streams, transport communication arteries and similar
maps necessary to evaluate the proposed route classification
relevant drawings on bridges etc.
maps with any crossing services (cables, sewage etc.).


J: Determination of Wave Velocities  in
Pipe Steels [Table of Contents]