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DNV-OSS-302 Offshore Riser Systems [Table of Contents] Sec.2: Technical Approach

DNV-OSS-302 Offshore Riser Systems

[-] Sec.1: General

SECTION 1
General

Sec.1
A. General

Sec.1
A 100   Introduction

Sec.1 A
101
   DNV provides various services related to dynamic riser systems, where the word dynamic is referring to a non-stationary riser. In the notation dynamic riser systems, the following are included:
Metallic risers (i.e. steel, titanium)
Composite risers
Flexible pipes
Umbilicals (i.e. individual or piggy-back)
Loading hoses.


Sec.1 A
102
   The DNV services include technical advice/assistance (consultancy activities) research and development services, in addition to more traditional design verification/product certification. The verification and certification services are carried out with basis in Rules, Standards, Regulations and customer requirements.

Sec.1 A
103
   This Offshore Service Specification (OSS) provides criteria for and guidance to the above-mentioned services for either complete dynamic riser systems, or for separate/self-contained components of riser systems.

Sec.1 A
104
   DNV is a recognised provider of technical advisory services, which can be directly connected with the development and design of deepwater riser systems.

Sec.1 A
105
   For verification and certification, this Offshore Service Specification for dynamic riser systems aims at using the same principles/approaches as used in the Offshore Service Specification for submarine pipeline systems (DNV-OSS-301).

Sec.1
A 200   Objectives

The objectives of this document are to:
describe DNV's overall competence and experience related to dynamic riser systems.
describe DNV's technical advisory-, verification- and certification services for dynamic riser systems.

Sec.1
A 300   Organisation of DNV-OSS-302

Sec.1 A
301
   This document consists of three Sections and two Appendices:
Section 1; providing general scope of the present document, informative background information, definitions, abbreviations and references.
Section 2; providing information about DNV's competence, experience and technical approach used in their dynamic riser services.
Section 3; providing information/specifications about DNV's services to dynamic riser systems.
Appendix A; provides examples of verification/certification documents.
Appendix B; provides an overview of applicable software programs used by DNV.

Sec.1
A 400   Structure of riser-related DNV documents

Sec.1 A
401
   Reference is made to the foreword to this document. From the document structure described therein, documents relating to riser systems consist of a three-level hierarchy with these main features:
Principles and procedures related to DNV's Offshore Services are separate from technical requirements and are described in DNV Offshore Service Specifications.
Technical requirements are issued as self-contained DNV Offshore Standards.
Associate product documents are issued as DNV Recommended Practices.


Sec.1 A
402
   The 3-level hierarchy is designed with these objectives:
Offshore Service Specifications present the scope and extent of DNV's Offshore Services.
Offshore Standards are issued as neutral technical standards to enable their use by national authorities, as international codes and as company or project specifications without reference to DNV's Offshore Services.
The Recommended Practices convey DNV's interpretation of safe and sound engineering practice for general use by the industry.

Sec.1
A 500   DNV applicable standards and specifications

Sec.1 A
501
   The following DNV standards and specifications relevant for dynamic risers apply (not limited to):

DNV Offshore Service Specifications (OSS):
DNV-OSS-101 Rules for Classification of Drilling and Support Units
DNV-OSS-102 Rules for Classification of Floating Production and Storage Units
DNV-OSS-301 Certification and Verification of Pipelines

DNV Offshore Standards (OS):
DNV-OS-F201 Dynamic Risers
DNV-OS-F101 Submarine Pipeline Systems
DNV-OS-C102 Structural Design of Offshore Ships
DNV-OS-C103 Structural Design of Column Stabilised Units (LRFD Method)
DNV-OS-C104 Structural Design of Self-Elevating Units (LRFD Method)
DNV-OS-C105 Structural Design of TLPs by the LRFD Method
DNV-OS-C106 Structural Design of Deep Draught Floating Units (LRFD Method).
DNV-OS-E101 Drilling Plant
DNV-OS-E201 Hydrocarbon Production Plant

DNV Recommended Practice (RP):
DNV-RP-A203 Qualification Procedures for New Technology
DNV-RP-B401 Cathodic Protection Design
DNV-RP-C203 Fatigue Strength Analysis
DNV-RP-C205 Environmental Conditions and Environmental Loads
DNV-RP-F101 Corroded Pipelines
DNV-RP-F104 Mechanical Pipeline Couplings
DNV-RP-F105 Free Spanning Pipelines
DNV-RP-F106 Factory Applied Pipeline Coatings for Corrosion Control
DNV-RP-F201 Titanium Risers
DNV-RP-F202 Composite Risers
DNV-RP-F203 Riser collision (drafting in progress, planned issued 2004)
DNV-RP-F204 Riser fatigue (drafting in progress, planned issued 2004)
DNV-RP-F205 Coupled Analysis (drafting in progress, planned issued 2004)
DNV-RP-H101 Risk Management in Marine- and Subsea Operations
DNV-RP-O501 Erosive Wear in Piping Systems

DNV rules:
DNV Rules for Certification of Flexible Risers and Pipes, 1994
DNV Rules for Planning and Execution of Marine Operations

DNV Classification Notes (CN):
DNV CN 7 Ultrasonic Inspection of Weld Connections
DNV CN 30.4 Foundations
DNV CN 30.6 Structural Reliability Analysis of Marine Structures

DNV Standards for Certification:
1.2 Conformity Certification Services, Type Approval
2.9 Approval programmes - 100 series (Type Approval)
2.9 Approval programmes - 300 series (Approval of Manufacturers)


Sec.1 A
502
   The Offshore Standard DNV-OS-F201 Dynamic Risers covers all aspects related to design and analysis of metallic and composite dynamic risers. DNV-OS-F201 is a result of the Joint Industry Project "Design Procedures and Acceptance Criteria for Deepwater Risers". DNV-OS-F201 applies to all new-built all-metallic riser systems and may also be applied for modification, operation and upgrading of existing corresponding risers. The Standard is applicable for both permanent operations (e.g. production and export/import) as well as temporary operations (e.g. drilling and completion/workover). DNV-OS-F201 for Dynamic Risers is compatible with DNV-OS-F101 for Submarine Pipeline Systems. The main benefits of DNV-OS-F201 are:
Consistent safety level
Flexible modern design principles (LRFD method, which is recommended for optimal design of deep water riser systems)
Cost effective design
Guidance and requirements for efficient global analyses
Allowance for use of innovative techniques and procedures.


Sec.1 A
503
   The DNV Offshore Standards are subject to continuous development to reflect the state-of-the-art consensus on accepted industry practice.

Sec.1
A 600   Other applicable standards and specifications

Sec.1 A
601
   DNV Offshore Services can be carried out by using our own standards and or specifications or any other applicable recognised standard or project specific specification and or requirements.

Sec.1 A
602
   Mixing of codes or standards for each system and equipment is in general to be avoided due to the possible differences in safety philosophies. Deviations from the code must be specially noted and approved (if necessary).

Sec.1 A
603
   The following API publications are applicable to risers (not limited to):

API Recommended Practice:
API RP 2RD, Design of Risers for Floating Production Systems (FPSs) and Tension-Leg Platforms (TLPs)
API RP 17B, Recommended Practice for Flexible Pipe
API RP 17C, Recommended Practice on TFL (Through Flow Line)
API RP 17I, Installation Guidelines for Subsea Umbilicals
API RP 16Q, Recommended Practice for Design, Selection, Operation and Maintenance of Marine Drilling Riser Systems.

API Specifications:
API SPEC 17J, Specification for Unbonded Flexible Pipe
API SPEC 17G, Design and Operation of Completion Workover Riser Systems
API SPEC 17K, Specification for Bonded Flexible Pipe
API SPEC 7K, Specification for Drilling Equipment
API SPEC 16R, Specification for Marine Drilling Riser Couplings
API SPEC 17E, Specification for Subsea Production Control Umbilical.


Sec.1 A
604
   For material and test methods, the American Society for Testing and Materials (ASTM) has a list of relevant specifications.

Sec.1 A
605
   The following ISO standards are applicable (not limited to):
ISO/FDIS 2394 General Principles on Reliability for Structures
ISO/CD 13628-2 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 2: Flexible pipe systems for subsea and marine applications
ISO/CD 13628-5 Petroleum and natural gas industries - Design and operation of subsea production systems -- Part 5: Subsea umbilicals
ISO/CD 13628-7 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 7: Completion/workover riser systems.


Sec.1 A
606
   In addition to the above mentioned standards or specifications, relevant ASME (American Society of Mechanical Engineers) standards or codes apply.

Sec.1
B. Background

Sec.1
B 100   Introduction

Sec.1 B
101
   The DNV multidisciplinary competence throughout the company is located at different sections or departments and even in different countries. The main objective of this document is to present the overall DNV competence and experience and to describe how DNV applies these assets in the services offered in relation to dynamic riser systems.

Sec.1 B
102
   DNV is actively involved in Joint Industry Projects (JIP) and Research and Development (R&D) projects. The experience and knowledge gained from these projects are of great value for the DNV services rendered.

Sec.1 B
103
   DNV can through its multidiscipline competence directly engage in technology development and assessment of various riser concepts. This is outlined in some more detail in Section 2 of this OSS.

Sec.1 B
104
   New challenges arise when moving into deeper waters. DNV has been heavily involved in and gained valuable experiences from several developments in the Gulf of Mexico and West of Africa since the mid 1990's. DNV is thus qualified to assist operators and designers to manage the risk associated with the new deepwater challenges through early project involvement.

Sec.1
B 200   Examples of Dynamic Riser Systems

Sec.1 B
201
   The transport of hydrocarbons from a subsea well to or via a production / storage unit positioned at the sea surface may be conducted by a variety of riser configurations depending on key field parameters, such as environmental conditions, platform concept, production rates, well pressure/temperature, water depth, flow assurance, installation issues etc. Also for other applications like injection of gas or produced water into the well or for export of hydrocarbons, riser systems similar to the production riser may be used. The following categories of risers are typically used for exploitation of hydrocarbons:
Production riser
Injection riser
Gas lift riser
Service riser
Export / import riser
Completion / Workover riser
Marine Drilling riser system
Subsea Control Umbilical
Integrated Production Umbilical.

These categories differ with respect to typical dimensions, cross-sectional composition, type of operation, functional requirements and design load conditions.

Sec.1 B
202
   Some of the following characteristic riser designs can be identified to cover the above mentioned applications:

Sec.1 B
203
   Top tensioned riser (TTR); Vertical riser supported by a top tension in combination with boundary conditions that allows for relative riser/floater motions in vertical direction, i.e. by use of heave compensation system. The intended (idealised) behaviour is that the applied top tension should maintain a constant target value regardless of the floater motion. The capacity of relative riser/floater motion in vertical direction (stroke) in addition to applied top tension is the essential design parameter governing the mechanical behaviour as well as the application range. TTR's are applicable for all functional purposes as mentioned above (excl. umbilical) and will hence represent an attractive alternative for floaters with rather small heave motion.

Sec.1 B
204
   Compliant riser; Compliant riser configurations are designed to absorb floater motions by change of geometry, without use of heave compensation systems. Compliant risers are mainly applied as production, export/import and injection risers. The required flexibility is for conventional water depths normally obtained by arranging unbonded flexible pipes in one of the 'classical' compliant riser configurations: Steep S, Lazy S, Steep Wave, Lazy Wave, Pliant Wave or Free Hanging (catenary). An example of a "non-classical" riser configuration is the Compliant Vertical Access Riser (CVAR). In deep water it is also possible to arrange metallic pipes in compliant riser configurations. Critical locations on compliant risers are typically the wave zone, hog -and sag bends, touch down area at seafloor and at the terminations to rigid structures, e.g. I- or J-tubes.

Sec.1 B
205
   Hybrid riser; The hybrid riser configuration is a combination of the tensioned and the compliant riser in an efficient way. A typical configuration is a vertical/free hanging riser from a submerged buoy to seabed with a compliant riser from the buoy to the FPS. Hybrid risers are mainly applied as production, export/import and injection risers. A riser tower is an assembly of vertical risers from seabed connected to the FPS with compliant risers. The vertical riser assembly is kept upright by various methods (e.g. truss support structure, distributed buoyancy on the risers, buoyancy tanks).

Sec.1
C. Definitions

Sec.1
C 100   General

Sec.1 C
101
   The definitions in DNV-OS-F201 section 1 C200 also apply to this OSS.

Sec.1 C
102
   The most important definitions from DNV-OS-F201 applied in this OSS are repeated. They are marked "(DNV-OS-F201)" between the word and its definition.

Sec.1
C 200   Verbal Forms

Sec.1 C
201
   The terms will, can and may are used when describing DNV's actions or activities, and the terms shall, should and may are used when referring to other parties than DNV.

Sec.1 C
202
   "Shall": Indicates requirements strictly to be followed in order to conform to this OSS and from which no deviation is permitted.

Sec.1 C
203
   "Should": Indicates that among several possibilities, one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required. Other possibilities may be applied subject to agreement.

Sec.1 C
204
   "Will": Indicates a mandatory action or activity to be undertaken by DNV. (Ref. "shall" for other parties.)

Sec.1 C
205
   "Can": Indicates an action or activity that DNV not necessarily does unless specifically requested by the Client. (Ref. "should" for other parties.)

Sec.1 C
206
   "May": Verbal form used to indicate a course of action permissible within the limits of the OSS.

Sec.1
C 300   Definitions

Sec.1 C
301
   Buoyancy modules (DNV-OS-F201): Structure of light weight material, usually foamed polymers, strapped or clamped to the exterior of riser joints, to reduce the submerged weight of the riser.

Sec.1 C
302
   Certification: Used in this document to mean all the activities associated with the process leading up to a Certificate.

Sec.1 C
303
   Client: DNV's contractual partner. It may be the purchaser, the owner or the contractor.

Sec.1 C
304
   Completion/workover riser (DNV-OS-F201): Temporary riser used for completion or workover operations and includes any equipment between the subsea tree/tubing hanger and the workover floaters tensioning system.

Sec.1 C
305
   Compliant riser: A riser designed to absorb floater motions by change of geometry, without use of heave compensation systems.

Sec.1 C
306
   Consulting: Technical advisory service offered during any phase of a project.

Sec.1 C
307
   Design: All related engineering to design the riser including structural as well as material and corrosion protection.

Sec.1 C
308
   Design phase: An initial riser phase that takes a systematic approach to the production of specifications, drawings and other documents to ensure that the riser system meets specified requirements (including design reviews to ensure that design output is verified against design input requirements).

Sec.1 C
309
   Design checks (DNV-OS-F201): Design checks are investigations of the structural safety of the riser under the influence of load effects (design load cases with respect to specified limit states, representing one or more failure modes, in terms of resistance of relevant structural models obtained in accordance with specified principles).

Sec.1 C
310
   Design Verification Report (DVR): A document issued to confirm that the product/process has been completed in accordance with specified requirements.

Sec.1 C
311
   Drilling riser (DNV-OS-F201): A riser utilised during drilling and workover operations and isolates any wellbore fluids from the environment. The major functions of drilling riser systems are to provide fluid transportation to and from the well; support auxiliary lines, guide tools, and drilling strings; serve as a running and retrieving string for the BOP. Drilling risers may also be used for well completion and testing.

Sec.1 C
312
   Effective tension (DNV-OS-F201): The axial wall force (axial pipe wall stress times area) adjusted for the contributions from external and internal pressure.

Sec.1 C
313
   Export/import riser (DNV-OS-F201): Export/import risers transfer the processed fluids from/to the floater (structure to/from another facility, which may include another platform/floater or pipeline).

Sec.1 C
314
   Fabrication: Activities related to the assembly of objects with a defined purpose.

Sec.1 C
315
   Fatigue (DNV-OS-F201): Cyclic loading causing degradation of the material.

Sec.1 C
316
   Flex joint (DNV-OS-F201): A laminated metal and elastomer assembly, having a central through-passage equal to or greater in diameter than the interfacing pipe or tubing bore, that is positioned in the riser string to reduce the local bending stresses (typical installation at connection to floater/seafloor).

Sec.1 C
317
   Flexible riser: Risers used to take large motions. The flexible riser combines low bending stiffness with high axial tensile stiffness by use of helical armouring layers and polymer sealing layers.

Sec.1 C
318
   Floater (DNV-OS-F201): Buoyant installation, which is floating or fixed to the sea bottom by mooring systems in temporary or permanent phases, e.g. TLP, Ship, Semi, Spar, Deep Draft Floater etc.

Sec.1 C
319
   Global analysis (DNV-OS-F201): Analysis of the complete riser system.

Sec.1 C
320
   Hybrid riser: A combination of tensioned riser and compliant riser.

Sec.1 C
321
   Installation (DNV-OS-F201): The operation related to installing the riser system, such as running of riser joints, landing and connecting or such as laying, tie-in, etc. for a dynamic riser.

Sec.1 C
322
   Limit State (DNV-OS-F201): The state beyond which the riser or part of the riser no longer satisfies the requirements laid down to its performance or operation. Examples are structural failure (rupture, local buckling) or operations limitations (stroke or clearance).

Sec.1 C
323
   Load (DNV-OS-F201): The term load refers to physical influences which cause stress, strain, deformation, displacement etc. in the riser.

Sec.1 C
324
   Load and Resistance Factor Design (LRFD) (DNV-OS-F201): Design format based upon a Limit State and Partial Safety Factor methodology. The partial safety factor methodology is an approach where separate factors are applied for each load effect (response) and resistance term.

Sec.1 C
325
   Low frequency response (DNV-OS-F201): Motion response at frequencies below wave frequencies or near surge, sway and yaw eigenperiods for the floater. LF motions typically have periods ranging from 30 to 300 seconds.

Sec.1 C
326
   Manufacture: Making of articles or materials, often in large volumes. In relation to risers, refers to activities for the production of riser joints, end terminations, components and application of coating.

Sec.1 C
327
   Ovalisation (DNV-OS-F201): The deviation of the perimeter from a circle. This has the form as an elliptic cross section. The numerical definition of out of roundness and ovalisation is the same.

Sec.1 C
328
   Permanent riser (DNV-OS-F201): A riser, which will be in continuous operations for a long time period, irrespective of environmental conditions.

Sec.1 C
329
   Production/injection riser (DNV-OS-F201): Production risers transport fluids produced from the reservoir. Injection risers transport fluids to the producing reservoir or a convenient disposal or storage formation. The production riser may be used for well workover, injection, completion and other purposes.

Sec.1 C
330
   Riser component (DNV-OS-F201): Any part of the riser system that may be subjected to pressure by the internal fluid. This includes items such as flanges, connectors, stress joints, tension joints, flex-joints, ball joints, telescopic joints, slick joints, tees, bends, reducers and valves.

Sec.1 C
331
   Riser joint (DNV-OS-F201): A joint for metallic risers consists of a pipe member mid section, with riser connectors at each end. Riser joints are typically provided in 30 ft. to 50 ft. (9.14m to 15.24m) lengths. Shorter joints, "pup joints", may also be provided to ensure proper space-out.

Sec.1 C
332
   Riser system (DNV-OS-F201): A riser system is considered to comprise the riser, all integrated riser components and corrosion protection system.

Sec.1 C
333
   Riser tensioner system (DNV-OS-F201): A device that applies a tension to the riser string while compensating for the relative vertical motion (stroke) between the floater and riser. Tension variations are controlled by the stiffness of the unit.

Sec.1 C
334
   Risk analysis (DNV-OS-F201): Analysis including a systematic identification and categorisation of risk to people, the environment and to assets and financial interests.

Sec.1 C
335
   Slender Structures: Slender structures are used as a collective term for risers, tendons and mooring lines.

Sec.1 C
336
   Stress joint (DNV-OS-F201): A specialised riser joint designed with a tapered cross section, to control curvature and reduce local bending stresses.

Sec.1 C
337
   Technical Report: A document describing background, theory, methodology, input and results from analyses or other work carried out.

Sec.1 C
338
   Tensioned riser (DNV-OS-F201): A riser, which is essentially kept straight and tensioned in all parts, by applying a top tension to it.

Sec.1 C
339
   Temporary riser (DNV-OS-F201): A riser which is used intermittently for tasks of limited duration, and which can be retrieved in severe environmental conditions, essentially marine/drilling risers and completion/workover risers.

Sec.1 C
340
   Umbilical: An umbilical is used for example for subsea control, data communication and transportation of production system service fluids and/or utility supplies. The umbilical consists of a group of cables (e.g. electrical, optical fibre) and hoses cabled together for flexibility, over sheathed and or armoured for mechanical strength.

Sec.1 C
341
   Verification: An examination to confirm that an activity, a product or a service is in accordance with specified requirements.

Sec.1 C
342
   Verification Comments Sheets (VerCom): is regarded as a systematic way of documenting the resolution process between the parties involved. An example of VerCom is given in Appendix A.

Sec.1 C
343
   Wave frequency response (DNV-OS-F201): Response at the frequencies of incident waves.

Sec.1 C
344
   Working stress design (WSD) (DNV-OS-F201): Design method where the structural safety margin is expressed by one central safety factor for each limit state. The central safety factor is the ratio between a resistance and the load effect.

Sec.1
D. Abbreviations

Sec.1
D 100   Abbreviations

ALSAccidental Limit State
API American Petroleum Institute
ASME The American Society of Mechanical Engineers
ASTMThe American Society for Testing and Materials
CAPEXCapital expenditure
CFDComputational Fluid Dynamics
CVARCompliant Vertical Access Riser
DNVDet Norske Veritas
DVRDesign Verification Report
FDFrequency Domain
FEFinite Element
FEAFinite Element Analysis
FLSFatigue Limit State
FMEAFailure Mode and Effect Analysis
FMECAFailure Mode, Effect and Criticality Analysis
FPSFloating Production System
HInvolvement level High (risk based verification / certification)
HAZIDHazard Identification
HAZOPHazard and Operability Studies
HFHigh Frequency
IPUIntegrated Production Umbilical
ISOInternational Organization for Standardization
LInvolvement level Low (risk based verification / certification)
LFLow Frequency
LMRPLower marine riser package
LRFDLoad and Resistance Factor Design
LRPLower riser package
LTDLinear Time Domain
MInvolvement level Medium (risk based verification / certification)
MMFMultitube Moment Factor
MPSManufacturing Procedure Specification
NDTNone Destructive Testing
NLTDNon-Linear Time Domain
OPEXOperational expenditure
OSDNV Offshore Standard
OSSDNV Offshore Service Specification
QRAQuantitative Risk Analysis
R&DResearch and Development
RFCRain Flow Counting
RPRecommended Practice
SCFStress Concentration Factor
SCRSteel Catenary Riser
SHESafety, Health, Environment
SLSServiceability Limit State
SRAStructural Reliability Analysis
TCRTitanium Catenary Riser
TDTime Domain
TTRTop Tensioned Riser
ULSUltimate Limit State
VerComVerification Comment Sheet
VIVVortex Induced Vibrations
WFWave Frequency
WIOWake Induced Oscillations
WSDWorking Stress Design

Sec.1
E. Other References

Sec.1
E 100   General

Sec.1 E
101
   References not fully referred in the text in Sec.1 A are given below:

Sec.1 E
102
   ISO 8402 Quality - Vocabulary, 1994, International Organization for Standardization, Geneva.

Sec.1 E
103
   En 45011 General Criteria for Certification Bodies Operating Product Certification, 1998, European Committee for Standardization, Brussels.

Sec.1 E
104
   BS 4778 Quality Vocabulary, Part 2 Quality Concepts and related Definitions, 1991, British Standards Institute, London.
DNV-OSS-302 Offshore Riser Systems [Table of Contents] Sec.2: Technical Approach